scholarly journals Energy Balance and Local Unsteady Loss Analysis of Flows in a Low Specific Speed Model Pump-Turbine in the Positive Slope Region on the Pump Performance Curve

Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1829 ◽  
Author(s):  
Guocheng Lu ◽  
Zhigang Zuo ◽  
Demin Liu ◽  
Shuhong Liu

The positive slope on the pump performance curve of pump-turbines suggests potential operational instabilities in pump mode. Previous research has indicated that the increase of the hydraulic loss caused by sudden changes of flow patterns in pump-turbines is responsible for the positive slope, however its detailed flow mechanism is still unclear. A low specific speed model pump-turbine was numerically investigated against experiments in the present study, by applying unsteady RANS (Reynolds-Averaged Navier–Stokes equations) simulations with a v2-f turbulence model. The mechanism of occurrence of the positive slope on the pump performance curve was discussed regarding the energy balance, as this region appears when the value of ∂ P u ∂ Q is larger than the critical value P u Q . An unsteady local loss analysis, derived from the energy equation, was conducted to illustrate the contribution of local flow patterns to the loss in corresponding hydraulic components. The variation of the kinetic energy of the mean flow was taken into account for the first time so that this method can be applied to highly time dependent flow patterns, e.g., a rotating stall in the present study. The investigations on the flow patterns revealed that some guide vane channels stalled with a larger discharge coefficient than the positive slope region. Several guide vane channels near the stalled channels were stalling with minor decrease of the discharge coefficient, leading to sudden increases of the input power and the loss. When the discharge coefficient slightly decreased in further, the pump-turbine operated into the positive slope region, and the rotating stall with 3 stall cells appeared, proven by the FFT (Fast Fourier Transform) and cross-phase analysis on the pressure fluctuations.

Water ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 2426
Author(s):  
Xue ◽  
Liu ◽  
Lu ◽  
Gao ◽  
Meng

The rotating stall is an unstable flow phenomenon of pump turbines in pump mode, which is of increasing concern to scientists and engineers working on pump turbines. However, at present, various studies are carried out based on CFD (computational fluid dynamics) simulation, while directly measured data and experimental research on flow fields are seldom reported. By utilizing PIV (particle image velocimetry) measuring equipment, the flow field within the guide vane zone of a low specific speed pump turbine in pump mode was measured. By measuring and analyzing the transient flow field, the evolutionary process of the rotating stall within the guide vane passages was determined. We found that for all three tested guide vane openings, regardless of whether the positive slope appeared or not, a pre-stall operating point was found for each opening in the process of decreasing the flow rate. The analysis of the loss within the flow field indicated that the dissipation-induced loss increased greatly after the rotating stall appeared. The pump performance curves at the three guide vane openings showed an inflection at the pre-stall point. When the flow rate is larger than that of the pre-stall point, the head of the pump turbine dramatically increases as the flow rate decreases. However, when the flow rate is smaller than the pre-stall point, such increases noticeably slows down.The research results showed that whether the positive slope on the pump performance curve occurred or not, instability caused by the rotating stall should be of great concern.


2017 ◽  
Vol 113 ◽  
pp. 1539-1550 ◽  
Author(s):  
Guocheng Lu ◽  
Zhigang Zuo ◽  
Yuekun Sun ◽  
Demin Liu ◽  
Yoshinobu Tsujimoto ◽  
...  

Author(s):  
Sabri Deniz ◽  
Armando Del Rio ◽  
Martin von Burg ◽  
Manuel Tiefenthaler

Abstract This is the first part of a two-part paper focusing on the flow instabilities of low-specific pump turbines. In this part, results of the CFD simulations and experiments of the research carried out on a low specific speed model pump-turbine at HSLU (Lucerne University of Applied Sciences) Switzerland are presented. The requirements of a stable and reliable pump-turbine operation under continuously expanding operating ranges, challenges the hydraulic design and requires new developments. Previous research at the HSLU [1] analyzed the instabilities of a medium specific speed (i.e. nq = 45) pump turbine. This paper presents the results of experimental (model pump-turbine at the test rig) and numerical (CFD) investigations of the pump-turbine instabilities of a low specific speed (nq = 25) pump-turbine in the turbine operating mode in the region of S-shaped characteristics (that is where the pump-turbine is synchronized and oscillations may occur during load rejection). The four-quadrant characteristics of a low specific speed model pump-turbine with two similar runners differentiating in the size (diameter) are measured. Testing of both runners with the same guide vane system provided information about the effects of the increased vaneless space (the distance between the guide vanes and runner) on the pump-turbine performance and stability both in turbine- and pump operating modes. A CFD methodology by using different numerical approaches and applying several turbulence models is developed in order to accurately predicting the characteristics of the reversible pump-turbines in the S-shaped region (speed no load conditions) as well as analyzing the flow features especially at off-design conditions. This CFD model is validated against the experimental data at 6° and 18° guide vane openings in turbine operating mode. With the measured data of the unsteady pressure measurements and detailed investigation of unstable ranges on the pump-turbine characteristics, flow instabilities in the low-specific speed model pump-turbine are analyzed. Relevant frequencies such as rotating stall, steady and unsteady vortex formations are determined. Based on the analysis of the experimental data and CFD results focusing especially on the flow features in the vaneless space and at the runner inlet, the onset and development of the flow instabilities are explored.


Author(s):  
Sabri Deniz ◽  
Martin von Burg ◽  
Manuel Tiefenthaler

Abstract This the second part of a two-part paper focusing on the flow instabilities of low-specific pump turbines. In this part, results of the flow control application with fluid injection (using both water and air) in the vaneless space in order to suppress the flow instabilities of a low specific speed model pump-turbine in turbine mode operation at HSLU (Lucerne University of Applied Sciences) Switzerland are presented. Based on the analysis of the experimental data, flow visualization, and CFD results focusing especially on the flow features in the vaneless space and at the runner inlet, the onset and development of the flow instabilities are explored as presented in the first part of this paper. Based on these analyses, the flow control technology by injecting air and water as well as suction of the fluid in the vaneless space of the model pump-turbine is implemented for suppressing the flow instabilities and thus extending the operating range of the pump-turbine. Both air- and water-injection are applied by using an external energy source (compressor and pump) and discrete nozzles circumferentially distributed in the vaneless space. The S-shaped pump-turbine characteristics in turbine operating mode are modified so that the slope at speed no load conditions is no more positive meaning an improvement in the stability behavior. To the best of our knowledge, this is the first successful application of flow control with fluid injection in the vaneless space of pump-turbines. Fluid injection is applied at two different guide vane openings, i.e. at 6° and 18°. The analysis of the unsteady pressure data indicates the suppression of flow instability such as rotating stall with fluid injection in the vaneless space. The water injection is more effective than the air injection for modifying the slope of the pump-turbine characteristics.


2017 ◽  
Vol 61 (2) ◽  
pp. 94 ◽  
Author(s):  
Sandro Erne ◽  
Gernot Edinger ◽  
Anton Maly ◽  
Christian Bauer

This work presents the assessment of the mean flow field and low frequency disturbances in the stay vane channel of a model pump turbine using transient numerical simulations and LDV-based measurements. The focus is laid on transient CFD simulations of characteristic flow states in the stay vane channel when operating at off-design conditions in pump mode. Experimental and numerical investigations obtained a shifting velocity distribution between the shroud and hub of the distributor when continuously increasing the discharge in the part-load range. Simulations captured the occurrence of this changing flow state in the stay vane channel reasonably well. A further increase of the discharge showed a uniformly redistributed mean flow of both hub and shroud side. Monitoring points and integral quantities from measurements and transient simulations were used to interpret the development of transient flow patterns in the stay vane channel at the operating point of strongest asymmetrical flow. During simulation and measurement, a dominant rotating stall inception was observed near the design flow of the pump turbine. At this point where the stall becomes severe, a high level of correlation between the signals of the upper and lower stalled flow in the stay vane channel was calculated. Further simulations for different guide vane positions predicted a strong influence of the guide vane position on the structure of rotating stall.


Author(s):  
Uroš Ješe ◽  
Regiane Fortes-Patella ◽  
Matevž Dular

Pumped storage power plants, using reversible pump-turbines, are a great solution to maintain the stability of an electrical network. The continuous operating area of reversible pump-turbines machines is usually delimited by cavitation or a hydraulic instability called hump phenomena at part load. If the machine operates under these off-design conditions, it might be exposed to vibrations and performance losses. The paper focuses on the numerical analysis of the pumping mode regime and pays special attention to the prediction of the hump shaped characteristic curve and associated rotating stall. The investigations were made on a high head pump-turbine design (nq=27) at model scale for four different guide vane opening angles and a wide range of flow rates. Numerical simulations were performed and analyzed in LEGI and were compared to the global experimental data, provided by Alstom Hydro.


2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Einar Agnalt ◽  
Igor Iliev ◽  
Bjørn W. Solemslie ◽  
Ole G. Dahlhaug

The rotor stator interaction in a low specific speed Francis model turbine and a pump-turbine is analyzed utilizing pressure sensors in the vaneless space and in the guide vane cascade. The measurements are analyzed relative to the runner angular position by utilizing an absolute encoder mounted on the shaft end. From the literature, the pressure in the analyzed area is known to be a combination of two effects: the rotating runner pressure and the throttling of the guide vane channels. The measured pressure is fitted to a mathematical pressure model to separate the two effects for two different runners. One turbine with 15+15 splitter blades and full-length blades and one pump-turbine with six blades are investigated. The blade loading on the two runners is different, giving different input for the pressure model. The main findings show that the pressure fluctuations in the guide vane cascade are mainly controlled by throttling for the low blade loading case and the rotating runner pressure for the higher blade loading case.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Christian Widmer ◽  
Thomas Staubli ◽  
Nathan Ledergerber

Reversible pump-turbines are versatile in the electricity market since they can be switched between pump and turbine operation within a few minutes. The emphasis on the design of the more sensitive pump flow however often leads to stability problems in no load or turbine brake operation. Unstable characteristics can be responsible for hydraulic system oscillations in these operating points. The cause of the unstable characteristics can be found in the blocking effect of either stationary vortex formation or rotating stall. The so-called unstable characteristic in turbine brake operation is defined by the change of sign of the slope of the head curve. This change of sign or “S-shape” can be traced back to flow recirculation and vortex formation within the runner and the vaneless space between runner and guide vanes. When approaching part load from sound turbine flow the vortices initially develop and collapse again. This unsteady vortex formation induces periodical pressure fluctuations. In the turbine brake operation at small guide vane openings the vortices increase in intensity, stabilize and circumferentially block the flow passages. This stationary vortex formation is associated with a total pressure rise over the machine and leads to the slope change of the characteristic. Rotating stall is a flow instability which extends from the runner, the vaneless space to the guide and the stay vane channels at large guide vane openings. A certain number of channels is blocked (rotating stall cell) while the other channels comprise sound flow. Due to a momentum exchange between rotor and stator at the front and the rear cell boundary, the cell is rotating with subsynchronous frequency of about 60 percent of the rotational speed for the investigated pump-turbine (nq = 45). The enforced rotating pressure distributions in the vaneless space lead to large dynamic radial forces on the runner. The mechanisms leading to stationary vortex formation and rotating stall were analyzed with a pump-turbine model by the means of numerical simulations and test rig measurements. It was found that stationary vortex formation and rotating stall have initially the same physical cause, but it depends on the mean convective acceleration within the guide vane channels, whether the vortex formations will rotate or not. Both phenomena lead to an unstable characteristic.


Author(s):  
Kazuhiro Tsukamoto ◽  
Chisachi Kato

Abstract This work investigates the unsteady fluctuation of inducer recirculation stemming from the diffuser stall that occurs near the surge condition. Experiments and unsteady numerical simulation were utilized for the investigation. Inducer recirculation is known to occur near the surge occurrence flow rate, where the flow rate has a positive slope of the performance curve and the recirculation extends to the upstream of the impeller inlet when decreasing the flow rate more. However, few papers have investigated the unsteady phenomenon of the recirculation, even though the surge is what causes it. Clarifying the recirculation phenomenon is essential in terms of expanding the operation range to the lower flow rate for centrifugal turbomachinery. This was our motivation for investigating the unsteady oscillation phenomenon of the inducer recirculation. We investigated a single-stage centrifugal blower with the maximum pressure rise ratio of 1.2 and focused on the flow rates near surge occurrence. The blower was equipped with an open type centrifugal impeller, a vane-less diffuser, and a scroll casing. The blower performance and pressure time-history data were obtained by experiments. Unsteady simulations using large eddy simulation (LES) were conducted to investigate the flow field in the blower for each flow rate. The obtained performance curve showed that the positive slope of the pressure rise at the lower flow rate was due to the impeller stall and that the inducer recirculation extending upstream of the suction pipe near the slope of the curve was flat. LES analysis revealed that this inducer recirculation had two typical fluctuation peaks, one at 20% of the rotation frequency and the other at 95%. We also found that the stall cell at the impeller inlet propagated in the circumferential direction and swirled at almost the same frequency as the impeller rotation. In addition, the fluctuation at the diffuser derived from the diffuser rotating stall propagated to the suction pipe.


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