scholarly journals Numerical Study of Pump-Turbine Instabilities Under Pumping Mode Off-Design Conditions

2015 ◽  
Author(s):  
Uroš Ješe ◽  
Regiane Fortes-Patella ◽  
Matevž Dular
Keyword(s):  
Power Plants ◽  
Numerical Study ◽  
Guide Vane ◽  
Characteristic Curve ◽  
Rotating Stall ◽  
Electrical Network ◽  
Pump Turbine ◽  
Wide Range ◽  
Pumping Mode ◽  
And Performance

Pumped storage power plants, using reversible pump-turbines, are a great solution to maintain the stability of an electrical network. The continuous operating area of reversible pump-turbines machines is usually delimited by cavitation or a hydraulic instability called hump phenomena at part load. If the machine operates under these off-design conditions, it might be exposed to vibrations and performance losses. The paper focuses on the numerical analysis of the pumping mode regime and pays special attention to the prediction of the hump shaped characteristic curve and associated rotating stall. The investigations were made on a high head pump-turbine design (nq=27) at model scale for four different guide vane opening angles and a wide range of flow rates. Numerical simulations were performed and analyzed in LEGI and were compared to the global experimental data, provided by Alstom Hydro.

scholarly journals Simulation and Experimental Investigation of the Stay Vane Channel Flow in a Reversible Pump Turbine at Off-Design Conditions

2017 ◽  
Vol 61 (2) ◽  
pp. 94 ◽  
Author(s):  
Sandro Erne ◽  
Gernot Edinger ◽  
Anton Maly ◽  
Christian Bauer
Keyword(s):  
Transient Flow ◽  
Guide Vane ◽  
Low Frequency ◽  
Rotating Stall ◽  
Design Flow ◽  
Flow State ◽  
Mean Flow ◽  
Load Range ◽  
Pump Turbine ◽  
Stall Inception

This work presents the assessment of the mean flow field and low frequency disturbances in the stay vane channel of a model pump turbine using transient numerical simulations and LDV-based measurements. The focus is laid on transient CFD simulations of characteristic flow states in the stay vane channel when operating at off-design conditions in pump mode. Experimental and numerical investigations obtained a shifting velocity distribution between the shroud and hub of the distributor when continuously increasing the discharge in the part-load range. Simulations captured the occurrence of this changing flow state in the stay vane channel reasonably well. A further increase of the discharge showed a uniformly redistributed mean flow of both hub and shroud side. Monitoring points and integral quantities from measurements and transient simulations were used to interpret the development of transient flow patterns in the stay vane channel at the operating point of strongest asymmetrical flow. During simulation and measurement, a dominant rotating stall inception was observed near the design flow of the pump turbine. At this point where the stall becomes severe, a high level of correlation between the signals of the upper and lower stalled flow in the stay vane channel was calculated. Further simulations for different guide vane positions predicted a strong influence of the guide vane position on the structure of rotating stall.

Inlet Turbulence and Off-Design Incidence Response of High Efficiency, Turbine OGV Profiles

2019 ◽  
Author(s):  
Benigno J. Lazaro ◽  
Ezequiel Gonzalez ◽  
Jorge Parra ◽  
David Cadrecha Robles
Keyword(s):  
High Efficiency ◽  
Guide Vane ◽  
Reynolds Numbers ◽  
Cfd Simulations ◽  
Pressure Distributions ◽  
Flow Response ◽  
Wide Range ◽  
Background Turbulence ◽  
Current Design ◽  
And Performance

Abstract In spite of advances in CFD prediction tools, the current design of outlet guide vane (OGV) stages for flow recovery downstream from low pressure turbines (LPT) still has to face significant flow entrance uncertainties. To ensure proper response of modern, high efficiency OGV’s, the sensitivity in the aerodynamic response of the vanes to both different levels of inlet turbulence and off-design incidence must be analyzed. To that end, a systematic experimental investigation of a current design LPT OGV airfoil has been undertaken in a low-speed linear cascade. Wall pressure distributions as well as high-resolution total pressure drop and LDV measurements have been used to determine the flow response. The experimental facility includes different boundary suction strategies for proper control of flow periodicity and endwall effects at significant off-design incidences. In addition, different inlet grids to promote an entrance flow having controlled isotropic background turbulence are included. The experimental flow response of the OGV airfoil is presented for a wide range of Reynolds numbers and different values of the inlet flow incidence and turbulence properties. Both at design and off-design incidences, different flow regimes and performance degradation mechanisms are discussed. In addition, the effect of inlet turbulence at close to design incidence is discussed, with the experimental evidence suggesting that its effect can be described by defining a properly scaled Reynolds number. The ability of CFD simulations based on currently available RANS transition models to describe the flow in high efficiency turbine OGV airfoils is finally explored.

scholarly journals Experimental Research on the Rotating Stall of a Pump Turbine in Pump Mode

Water ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 2426
Author(s):  
Xue ◽  
Liu ◽  
Lu ◽  
Gao ◽  
Meng
Keyword(s):  
Flow Field ◽  
Experimental Research ◽  
Flow Rate ◽  
Guide Vane ◽  
Rotating Stall ◽  
Dynamics Simulation ◽  
Positive Slope ◽  
Pump Mode ◽  
Pump Turbine ◽  
Pump Performance

The rotating stall is an unstable flow phenomenon of pump turbines in pump mode, which is of increasing concern to scientists and engineers working on pump turbines. However, at present, various studies are carried out based on CFD (computational fluid dynamics) simulation, while directly measured data and experimental research on flow fields are seldom reported. By utilizing PIV (particle image velocimetry) measuring equipment, the flow field within the guide vane zone of a low specific speed pump turbine in pump mode was measured. By measuring and analyzing the transient flow field, the evolutionary process of the rotating stall within the guide vane passages was determined. We found that for all three tested guide vane openings, regardless of whether the positive slope appeared or not, a pre-stall operating point was found for each opening in the process of decreasing the flow rate. The analysis of the loss within the flow field indicated that the dissipation-induced loss increased greatly after the rotating stall appeared. The pump performance curves at the three guide vane openings showed an inflection at the pre-stall point. When the flow rate is larger than that of the pre-stall point, the head of the pump turbine dramatically increases as the flow rate decreases. However, when the flow rate is smaller than the pre-stall point, such increases noticeably slows down.The research results showed that whether the positive slope on the pump performance curve occurred or not, instability caused by the rotating stall should be of great concern.

Unstable Characteristics and Rotating Stall in Turbine Brake Operation of Pump-Turbines

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Christian Widmer ◽  
Thomas Staubli ◽  
Nathan Ledergerber
Keyword(s):  
Electricity Market ◽  
Flow Instability ◽  
Guide Vane ◽  
Pressure Fluctuations ◽  
Vortex Formation ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Momentum Exchange ◽  
Pump Turbine ◽  
Stationary Vortex

Reversible pump-turbines are versatile in the electricity market since they can be switched between pump and turbine operation within a few minutes. The emphasis on the design of the more sensitive pump flow however often leads to stability problems in no load or turbine brake operation. Unstable characteristics can be responsible for hydraulic system oscillations in these operating points. The cause of the unstable characteristics can be found in the blocking effect of either stationary vortex formation or rotating stall. The so-called unstable characteristic in turbine brake operation is defined by the change of sign of the slope of the head curve. This change of sign or “S-shape” can be traced back to flow recirculation and vortex formation within the runner and the vaneless space between runner and guide vanes. When approaching part load from sound turbine flow the vortices initially develop and collapse again. This unsteady vortex formation induces periodical pressure fluctuations. In the turbine brake operation at small guide vane openings the vortices increase in intensity, stabilize and circumferentially block the flow passages. This stationary vortex formation is associated with a total pressure rise over the machine and leads to the slope change of the characteristic. Rotating stall is a flow instability which extends from the runner, the vaneless space to the guide and the stay vane channels at large guide vane openings. A certain number of channels is blocked (rotating stall cell) while the other channels comprise sound flow. Due to a momentum exchange between rotor and stator at the front and the rear cell boundary, the cell is rotating with subsynchronous frequency of about 60 percent of the rotational speed for the investigated pump-turbine (nq = 45). The enforced rotating pressure distributions in the vaneless space lead to large dynamic radial forces on the runner. The mechanisms leading to stationary vortex formation and rotating stall were analyzed with a pump-turbine model by the means of numerical simulations and test rig measurements. It was found that stationary vortex formation and rotating stall have initially the same physical cause, but it depends on the mean convective acceleration within the guide vane channels, whether the vortex formations will rotate or not. Both phenomena lead to an unstable characteristic.

Investigation of the Flow Instabilities of a Low Specific Speed Pump-Turbine: Part 1 — Experimental and Numerical Analysis

2020 ◽  
Author(s):  
Sabri Deniz ◽  
Armando Del Rio ◽  
Martin von Burg ◽  
Manuel Tiefenthaler
Keyword(s):  
Experimental Data ◽  
Guide Vane ◽  
Turbulence Models ◽  
Operating Mode ◽  
Rotating Stall ◽  
Flow Instabilities ◽  
Pump Turbine ◽  
Flow Features ◽  
Low Specific Speed ◽  
Specific Speed

Abstract This is the first part of a two-part paper focusing on the flow instabilities of low-specific pump turbines. In this part, results of the CFD simulations and experiments of the research carried out on a low specific speed model pump-turbine at HSLU (Lucerne University of Applied Sciences) Switzerland are presented. The requirements of a stable and reliable pump-turbine operation under continuously expanding operating ranges, challenges the hydraulic design and requires new developments. Previous research at the HSLU [1] analyzed the instabilities of a medium specific speed (i.e. nq = 45) pump turbine. This paper presents the results of experimental (model pump-turbine at the test rig) and numerical (CFD) investigations of the pump-turbine instabilities of a low specific speed (nq = 25) pump-turbine in the turbine operating mode in the region of S-shaped characteristics (that is where the pump-turbine is synchronized and oscillations may occur during load rejection). The four-quadrant characteristics of a low specific speed model pump-turbine with two similar runners differentiating in the size (diameter) are measured. Testing of both runners with the same guide vane system provided information about the effects of the increased vaneless space (the distance between the guide vanes and runner) on the pump-turbine performance and stability both in turbine- and pump operating modes. A CFD methodology by using different numerical approaches and applying several turbulence models is developed in order to accurately predicting the characteristics of the reversible pump-turbines in the S-shaped region (speed no load conditions) as well as analyzing the flow features especially at off-design conditions. This CFD model is validated against the experimental data at 6° and 18° guide vane openings in turbine operating mode. With the measured data of the unsteady pressure measurements and detailed investigation of unstable ranges on the pump-turbine characteristics, flow instabilities in the low-specific speed model pump-turbine are analyzed. Relevant frequencies such as rotating stall, steady and unsteady vortex formations are determined. Based on the analysis of the experimental data and CFD results focusing especially on the flow features in the vaneless space and at the runner inlet, the onset and development of the flow instabilities are explored.

Experimental Characterization of Vaneless Diffuser Rotating Stall: Part V — Influence of Diffuser Geometry on Stall Inception and Performance (3rd Impeller Tested)

2006 ◽  
Author(s):  
G. Ferrara ◽  
L. Ferrari ◽  
L. Baldassarre
Keyword(s):  
Rotating Stall ◽  
Radius Ratio ◽  
Vaneless Diffuser ◽  
Cross Sectional ◽  
Stall Inception ◽  
Wide Range ◽  
Return Channel ◽  
And Performance ◽  
Geometrical Scale ◽  
Performance Results

Vaneless diffuser rotating stall is a serious problem for centrifugal compressors, since it limits their working range. In the literature some good correlations can be found for predicting stall inception but they have limited coverage of last stage configuration case, especially for very low blade-outlet-width-to-impeller-radius-ratio impellers typically used in high-pressure applications. In addition, stall inception is strictly bounded to diffuser geometry (for example, diffuser width and diffusion ratio). As a part of a wide range activity on rotating stall, a stage with a blade-outlet-width-to-impeller-radius-ratio of 0.1 has been tested. The stage configuration is made up by a 1:1 geometrical scale stage with a return channel upstream, a 2D impeller with a vaneless diffuser and a volute with a constant cross sectional area downstream. Diffusers with three different widths and two diffusion ratios were tested in order to find their influence on stage stability and performance. Results obtained for impellers with lower blade-outlet-width-to-impeller-radius-ratios have been published in previous papers. The purpose of this paper is to comment the obtained results and increase the amount of experimental data available on vaneless diffuser rotating stall behaviour.

scholarly journals Analysis of the Unstable Behavior of a Pump-Turbine in Turbine Mode: Fluid-Dynamical and Spectral Characterization of the S-shape Characteristic

2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Giovanna Cavazzini ◽  
Alberto Covi ◽  
Giorgio Pavesi ◽  
Guido Ardizzon
Keyword(s):  
Power Plants ◽  
Renewable Energy Sources ◽  
Load Condition ◽  
Rotating Stall ◽  
Electricity Production ◽  
Mechanical Equipment ◽  
Pump Turbine ◽  
Time Frequency ◽  
Unstable Behavior ◽  
Turbine Mode

The most common mechanical equipment adopted in the new generation of pumped-hydro power plants is represented by reversible pump-turbines (RPT), required to rapidly switch between pumping and generating modes in order to balance the frequent changes in electricity production and consumption caused by unpredictable renewable energy sources. As a consequence, pump-turbines are required to extend their operation under off-design conditions in unstable operating areas. The paper presents a numerical analysis of the unstable behavior of a pump-turbine operating in turbine mode near the no-load condition. To study in depth the unsteady phenomena which lead to the S-shape of the turbine characteristic, a load rejection scenario at constant and large guide vane opening (GVO) was numerically analyzed by running through the flow-speed characteristic up to the turbine brake region. The flow field analysis led to the onset and development of unsteady phenomena progressively evolving in an organized rotating stall (RS) (65.1% of the runner rotation frequency) during the turbine brake operation. These phenomena were characterized by frequency and time–frequency analyses of several numerical signals (static pressure, blade torque, mass flow rate in blade passages). The influence of the development of these unsteady phenomena on the pump-turbine performance in a turbine operation was also analyzed, and the potential causes that generated the S-shaped characteristic curve were also investigated.

scholarly journals Energy Balance and Local Unsteady Loss Analysis of Flows in a Low Specific Speed Model Pump-Turbine in the Positive Slope Region on the Pump Performance Curve

Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1829 ◽  
Author(s):  
Guocheng Lu ◽  
Zhigang Zuo ◽  
Demin Liu ◽  
Shuhong Liu
Keyword(s):  
Discharge Coefficient ◽  
Guide Vane ◽  
Flow Patterns ◽  
Rotating Stall ◽  
Performance Curve ◽  
Positive Slope ◽  
Pump Turbine ◽  
Pump Performance ◽  
Loss Analysis ◽  
Low Specific Speed

The positive slope on the pump performance curve of pump-turbines suggests potential operational instabilities in pump mode. Previous research has indicated that the increase of the hydraulic loss caused by sudden changes of flow patterns in pump-turbines is responsible for the positive slope, however its detailed flow mechanism is still unclear. A low specific speed model pump-turbine was numerically investigated against experiments in the present study, by applying unsteady RANS (Reynolds-Averaged Navier–Stokes equations) simulations with a v2-f turbulence model. The mechanism of occurrence of the positive slope on the pump performance curve was discussed regarding the energy balance, as this region appears when the value of ∂ P u ∂ Q is larger than the critical value P u Q . An unsteady local loss analysis, derived from the energy equation, was conducted to illustrate the contribution of local flow patterns to the loss in corresponding hydraulic components. The variation of the kinetic energy of the mean flow was taken into account for the first time so that this method can be applied to highly time dependent flow patterns, e.g., a rotating stall in the present study. The investigations on the flow patterns revealed that some guide vane channels stalled with a larger discharge coefficient than the positive slope region. Several guide vane channels near the stalled channels were stalling with minor decrease of the discharge coefficient, leading to sudden increases of the input power and the loss. When the discharge coefficient slightly decreased in further, the pump-turbine operated into the positive slope region, and the rotating stall with 3 stall cells appeared, proven by the FFT (Fast Fourier Transform) and cross-phase analysis on the pressure fluctuations.

Large Eddy Simulation of the Rotating Stall in a Pump-Turbine Operated in Pumping Mode at a Part-Load Condition

2016 ◽  
Vol 138 (11) ◽  
Author(s):  
Olivier Pacot ◽  
Chisachi Kato ◽  
Yang Guo ◽  
Yoshinobu Yamade ◽  
François Avellan
Keyword(s):  
Reynolds Number ◽  
Large Eddy Simulation ◽  
Rotating Stall ◽  
Scale Model ◽  
Pump Turbine ◽  
Eddy Simulation ◽  
Large Eddy ◽  
Pumping Mode ◽  
Stall Cells ◽  
Reduced Scale

The investigation of the rotating stall phenomenon appearing in the HYDRODYNA pump-turbine reduced scale model is carried out by performing a large-scale large eddy simulation (LES) computation using a mesh featuring approximately 85 × 106 elements. The internal flow is computed for the pump-turbine operated at 76% of the best efficiency point (BEP) in pumping mode, for which previous experimental research evidenced four rotating stall cells. To achieve an adequate resolution near the wall, the Reynolds number is decreased by a factor of 25 than that of the experiment, by assuming that the flow of our interest is not strongly affected by the Reynolds number. The computations are performed on the supercomputer PRIMEHPC FX10 of the University of Tokyo using the overset finite-element open source code FrontFlow/blue with the dynamic Smagorinsky turbulence model. It is shown that the rotating stall phenomenon is accurately simulated using the LES approach. The results show an excellent agreement with available experimental data from the reduced scale model tested at the EPFL Laboratory for hydraulic machines. The number of stall cells as well as the propagation speed agree well with the experiment. Detailed investigations on the computed flow fields have clarified the propagation mechanism of the stall cells.

Sign in / Sign up

Export Citation Format

Share Document