scholarly journals Integrated Analysis of Influence of Multiple Factors on Transmission Efficiency of Loader Drive Axle

Energies ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 4540 ◽  
Author(s):  
Jianying Li ◽  
Tunglung Wu ◽  
Weimin Chi ◽  
Qingchun Hu ◽  
Teenhang Meen
Keyword(s):  
Friction Coefficient ◽  
Power Loss ◽  
Normal Pressure ◽  
Transmission Efficiency ◽  
Loss Coefficient ◽  
Speed Ratio ◽  
Integrated Analysis ◽  
Multiple Factors ◽  
Reducing Gear ◽  
Drive Axle

In this study, a loader drive axle digital model was built using 3D commercial software. On the basis of this model, the transmission efficiency of the main reducing gear, the differential planetary mechanism, and the wheel planetary reducing gear of the loader drive axle were studied. The functional relationship of the transmission efficiency of the loader drive axle was obtained, including multiple factors: the mesh friction coefficient, the mesh power loss coefficient, the normal pressure angle, the helix angle, the offset amount, the speed ratio, the gear ratio, and the characteristic parameters. This revealed the influence law of the loader drive axle by the mesh friction coefficient, mesh power loss coefficient, and speed ratio. The research results showed that the transmission efficiency of the loader drive axle increased with the speed ratio, decreased when the mesh friction coefficient and the mesh power loss coefficient increased, and that there was a greater influence difference on the transmission efficiency of the loader drive axle.

Viscous Friction Effect During the Process of Tightening and Loosening of Bolted Joints

2021 ◽  
Author(s):  
Qingyuan Lin ◽  
Yong Zhao ◽  
Qingchao Sun ◽  
Kunyong Chen
Keyword(s):  
Friction Coefficient ◽  
Viscous Friction ◽  
Normal Pressure ◽  
Friction Model ◽  
Bolted Joints ◽  
Critical Parameters ◽  
Bolted Joint ◽  
Sliding Velocity ◽  
Friction Effect ◽  
Bearing Friction

Abstract Bolted connection is one of the most widely used mechanical connections because of its easiness of installation and disassembly. Research of bolted joints mainly focuses on two aspects: high precision tightening and improvement of anti-loosening performance. The under-head bearing friction coefficient and the thread friction coefficient are the two most important parameters that affect the tightening result of the bolted joint. They are also the most critical parameters that affect the anti-loosening performance of the bolted joint. Coulomb friction model is a commonly used model to describe under-head bearing friction and thread friction, which considers the friction coefficient as a constant independent of normal pressure and relative sliding velocity. In this paper, the viscous effect of the under-head bearing friction and thread friction is observed by measuring the friction coefficient of bolted joints. The value of the friction coefficient increases with the increase of the relative sliding velocity and the decrease of the normal pressure. It is found that the Coulomb viscous friction model can better describe the friction coefficient of bolted joints. Taking into account the dense friction effect, the loosening prediction model of bolted joints is modified. The experimental results show that the Coulomb viscous friction model can better describe the under-head bearing friction coefficient and thread friction coefficient. The model considering the dense effect can more accurately predict the loosening characteristics of bolted joints.

The Relation Between the Friction of Lubricated Rough Surfaces and Apparent Normal Pressure

1989 ◽  
Vol 111 (2) ◽  
pp. 260-264 ◽  
Author(s):  
P. Lacey ◽  
A. A. Torrance ◽  
J. A. Fitzpatrick
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Boundary Lubrication ◽  
Slip Line ◽  
Field Model ◽  
Rough Surfaces ◽  
Normal Pressure ◽  
Line Field ◽  
Slip Line Field ◽  
Asperity Contacts

Most previous studies of boundary lubrication have ignored the contribution of surface roughness to friction. However, recent work by Moalic et al. (1987) has shown that when asperity contacts can be modelled by a slip line field, there is a precise relation between the friction coefficient and the asperity slope. Here, it is shown that there is also a relation between the friction coefficient and the normal pressure for rough surfaces which can be predicted from a development of the slip line field model.

Numerical Investigation of Size Effect on Dry Friction Behavior in Micro Upsetting Process

2014 ◽  
Vol 997 ◽  
pp. 321-324
Author(s):  
Wei Zheng ◽  
Guang Chun Wang ◽  
Bing Tao Tang ◽  
Xiao Juan Lin ◽  
Yan Zhi Sun
Keyword(s):  
Friction Coefficient ◽  
Size Effect ◽  
Dry Friction ◽  
Normal Pressure ◽  
Friction Model ◽  
Strain Hardening Exponent ◽  
Forming Process ◽  
Friction Behavior ◽  
Initial Yield Stress ◽  
Coulomb’S Friction

After modifying the Wahime/Bay friction model, a new friction model suitable for micro-forming process without lubrication is established. In this model, it is shows that the friction coefficient is a function of strain hardening exponent, the normal pressure and the initial yield stress of material. Based on the experimental data, the micro-upsetting process is simulated using the proposed friction model. The simulation results are used to investigate the size effect on the dry friction behavior. It is found that the Coulomb’s friction coefficient is dropping with miniaturization of specimens when the amount of reduction is not too large.

Ti3AlC2 — A Soft Ceramic Exhibiting Low Friction Coefficient

2005 ◽  
Vol 475-479 ◽  
pp. 1251-1254 ◽  
Author(s):  
Hong Xiang Zhai ◽  
Zhen Ying Huang ◽  
Yang Zhou ◽  
Zhi Li Zhang ◽  
Shi Bo Li ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Friction Surface ◽  
High Speed ◽  
Low Carbon Steel ◽  
Normal Pressure ◽  
Aluminum Carbide ◽  
Low Carbon ◽  
Friction Behavior ◽  
Sliding Speed ◽  
Al And Fe Oxides

The friction behavior of a high-purity bulk titanium aluminum carbide (Ti3AlC2) material dryly sliding against low carbon steel was investigated. Tests were performed using a block-on-disk type high-speed friction tester under sliding speed of 20 m/s and 60 m/s, several normal pressures from 0.1 to 0.8 MPa. The results showed that the friction coefficient is as low as about 0.18 for sliding speed of 20 m/s and only 0.1 for 60 m/s, and that almost not changes with the normal pressure. The reason could be related with the presence of a surface layer on the friction surface. The layer was analyzed to consist of Ti, Al and Fe oxides, which played a lubricate part inducing the friction coefficient decrease on the friction surface.

Reducing Gear Windage Losses From High Speed Gears

2000 ◽  
Author(s):  
Don D. Winfree
Keyword(s):  
Power Loss ◽  
High Speed ◽  
Total Power ◽  
Fort Worth ◽  
Trial And Error ◽  
Test Rig ◽  
Cost Overruns ◽  
Basic Set ◽  
Drive Trains ◽  
Reducing Gear

Abstract Windage losses in gearboxes account for a large portion of the total power loss in high-speed drive trains. Very little actual data has been collected specifically quantifying these losses. Traditional techniques to measure the effects of baffles in high speed gearing applications have been done by trial and error on very complex systems. This trial and error technique is used throughout the gearing industry to solve problems without isolating each individual gear windage effect. These solutions are usually sub-optimum. They cause time-consuming delays and cost overruns in many programs. This paper describes a gear baffle test rig that was built to quantify and minimize the gear windage losses in high-speed drive trains. These tests were conducted at the Lockheed Martin Aeronautics Company, Fort Worth Texas Facility. The intent of the gearbox baffle test rig was to isolate and measure the windage effects on a single high-speed bevel gear with various baffle configurations. Results of these tests were used to define a basic set of ground rules for designing baffles. Finally the set of ground rules was used to design an optimum baffle configuration.

Performance improvement and flow field investigation in hydraulic torque converter based on a new design of segmented blades

2020 ◽  
Vol 234 (8) ◽  
pp. 2162-2175
Author(s):  
Chunbao Liu ◽  
Konghua Yang ◽  
Jing Li ◽  
Zhixuan Xu ◽  
Tongjian Wang
Keyword(s):  
Turbine Blade ◽  
Fuel Economy ◽  
Transient Flow ◽  
Torque Converter ◽  
Transmission Efficiency ◽  
Maximum Efficiency ◽  
Speed Ratio ◽  
Start Up ◽  
Computational Fluid Dynamics Analysis ◽  
Hydraulic Torque Converter

Hydraulic torque converter is of lower efficiency in the powertrain, particularly at low speed ratio, which is crucial for vehicles due to its ability of torque multiplication. Therefore, torque converters should be taken into account with both higher start-up acceleration and transmission efficiency. Inspired by the fact that the multi-airfoils of the aircraft can improve the lift, a new design of segmented turbine blade in torque converter is presented to improve the transmission efficiency and start-up acceleration. To ensure reproducibility and popularization, the camber line and shape of blades are extracted to obtain the expression in the Cartesian coordinate system. A scale-resolving simulation setting, large eddy simulation with kinetic energy transport, and refined hexahedron meshes, which were verified by our studies, are applied to simulate the three-dimensional transient flow numerically. According to the results of computational fluid dynamics analysis, the new design eliminated the ultra-high vorticity of the near-wall boundary layer to reduce the flow loss, which further improves fuel economy. The pressure difference in the segmented turbine blade is significantly higher than that of the original model, causing the improvement of powertrain performance. As a result, the torque ratio and nominal torque increase by 6.7% and 7.7%, respectively, at stalling speed ratio; meanwhile, the maximum efficiency increases by 1.1%. This research, using a new design of segmented blades, has many advantages, such as high starting torque ratio, large adjusting range, and greater fuel economy, and shows great potential to apply in the manufacturing process.

Research on the Combination Degree between Nylon and Insert in the Pipe Wrench

2011 ◽  
Vol 80-81 ◽  
pp. 346-349
Author(s):  
Yin Fang Jiang ◽  
Qin Huang ◽  
Zhen Ning Guo ◽  
Yu Zhong He ◽  
Jian Wen Zhang
Keyword(s):  
Elastic Modulus ◽  
Friction Coefficient ◽  
Contact Surface ◽  
Normal Pressure ◽  
And Behavior

In this paper, a new concept of combination degree (CBD) is proposed. And the CBD between nylon and insert in the pipe wrench is investigated using ANSYS .Then studied the effects of factors on the CBD, such as load, elastic modulus, friction coefficient and behavior of contact surface between the nylon and the steel insert. The results indicate that as the load increases from500Nm to1500Nm, the CBD declines from4.92mm-1 to 1.23mm-1, which presents the combinative characteristics become worse. However, with the elastic modulus and the friction coefficient increases respectively, the CBD also increases. When the elastic modulus is 8000MPa, its CBD goes up to1.78mm-1. As the friction coefficient ranges from 0.1 to 0.5,the CBD increases from1.56mm-1 to 2.32mm-1.In addition, different behaviors of contact surface between the nylon and the insert have different effects on the CBD. When such behavior of contact surface is bonded, its CBD is the highest, 3.31mm-1, but when such behavior of contact surface is standard which means that if the separation between the nylon and the insert occurs, the normal pressure equals zero. And its CBD is the lowest, 1.78 mm-1.

Design of Input Coupled Split Power Transmissions, Arrangements, and Their Characteristics

2003 ◽  
Vol 126 (3) ◽  
pp. 542-550 ◽  
Author(s):  
Douglas R. Fussner ◽  
Yesh P. Singh
Keyword(s):  
Power Loss ◽  
Gear Tooth ◽  
Transmission Efficiency ◽  
Material Strength ◽  
Efficiency Optimization ◽  
Tooth Width ◽  
Dual Stage ◽  
Optimization Routine ◽  
Shift Point ◽  
Selection Of

This paper presents input coupled split power transmissions, arrangements and comparisons between the single and dual stage designs. Selection of the shift point between stages is discussed. Mathematical models for the transmission are constructed. An algorithm is developed for an efficiency optimization routine. The effects of the gear material strength, gear module, gear tooth width, and shaft offset on the efficiency are determined. Power loss contributions are presented in conjunction with their effect on the overall transmission efficiency.

Frictional Layer and Its Antifriction Effect in High-Purity Ti3SiC2 and TiC-Contained Ti3SiC2

2007 ◽  
Vol 280-283 ◽  
pp. 1347-1352 ◽  
Author(s):  
Hong Xiang Zhai ◽  
Zhen Ying Huang ◽  
Yang Zhou ◽  
Zhi Li Zhang ◽  
Yi Fan Wang
Keyword(s):  
Friction Coefficient ◽  
High Purity ◽  
Friction And Wear ◽  
Low Carbon Steel ◽  
Normal Pressure ◽  
Layer By Layer ◽  
Low Carbon ◽  
Friction Surfaces ◽  
Wear Tests ◽  
Friction And Wear Tests

Characteristics of the frictional layer in high-purity Ti3SiC2 and TiC-contained Ti3SiC2, sliding against low carbon steel, were investigated. The friction and wear tests were made using a block-on-disk type friction tester with sliding speed of 20 m/s and several normal pressures from 0.1 MPa to 0.8 MPa. It was found that all friction surfaces, whether high-purity Ti3SiC2 or TiC-contained Ti3SiC2, were covered by a layer consisting of the oxides of Ti, Si and Fe. The layer was sticky, superimposed layer-by-layer, and the compact was increased with the normal pressure increasing. Because its antifriction effect, the friction coefficient decreases from the maximum 0.35 to 0.27 with increase in the normal pressure from 0.2 MPa to 0.8 MPa for the high-purity Ti3SiC2, and decreases from the maximum 0.55 to 0.37 for the same change of the normal pressure for the TiC-contained Ti3SiC2. The contained TiC grains had effects on the stickiness, liquidness, as well as the morphology of the layer, and induced the friction coefficient to increase in the entire level.

Sign in / Sign up

Export Citation Format

Share Document