scholarly journals Digital Image Correlation Comparison of Damaged and Undamaged Aeronautical CFRPs During Compression Tests

Materials ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 249 ◽  
Author(s):  
Claudia Barile ◽  
Caterina Casavola ◽  
Giovanni Pappalettera

The diffusion of composite materials in aeronautical and aerospace applications is attributable to the high specific mechanical properties they offer. In particular, the recent use of Carbon Fiber Reinforced Polymer (CFRP) materials is highly increased. The main disadvantage in using this kind of material is related to the possibility of including damages or defects not visible on the surface that compromise their behavior and make their use extremely unsafe if not properly supervised. The most conventional nondestructive techniques allow the detection of damages when they already compromise the life of these materials. The use of the same techniques makes it harder to monitor in-situ of the progress of damages, especially if they occur inside the materials. The implementation of the innovative strain analysis method, like those based on full-field measurements, could provide additional information about the damage mechanisms by supplying the complete strain distribution of the surface of the sample. The present paper examines the mechanical behavior of two different CFRP specimens, with and without damage, subjected to compressive load in an anti-buckling fixture by using the Digital Image Correlation (DIC). The purpose is to measure the out-of-plane displacements, characteristics of the compression tests, in all the points of the ROI (Region of Interest), using a full-field and noncontact technique. The innovative aspect of this work is therefore to solve this problem through an experimental approach with DIC 3D technique.

2021 ◽  
Vol 22 (1) ◽  
Author(s):  
M. Arza-García ◽  
C. Núñez-Temes ◽  
J. A. Lorenzana ◽  
J. Ortiz-Sanz ◽  
A. Castro ◽  
...  

AbstractDue to their cost, high-end commercial 3D-DIC (digital image correlation) systems are still inaccessible for many laboratories or small factories interested in lab testing materials. These professional systems can provide reliable and rapid full-field measurements that are essential in some laboratory tests with high-strain rate events or high dynamic loading. However, in many stress-controlled experiments, such as the Brazilian tensile strength (BTS) test of compacted soils, samples are usually large and fail within a timeframe of several minutes. In those cases, alternative low-cost methods could be successfully used instead of commercial systems. This paper proposes a methodology to apply 2D-DIC techniques using consumer-grade cameras and the open-source image processing software DICe (Sandia National Lab) for monitoring the standardized BTS test. Unlike most previous studies that theoretically estimate systematic errors or use local measures from strain gauges for accuracy assessment, we propose a contrast methodology with independent full-field measures. The displacement fields obtained with the low-cost system are benchmarked with the professional stereo-DIC system Aramis-3D (GOM GmbH) in four BTS experiments using compacted soil specimens. Both approaches proved to be valid tools for obtaining full-field measurements and showing the sequence of crack initiation, propagation and termination in the BTS, constituting reliable alternatives to traditional strain gauges. Mean deviations obtained between the low-cost 2D-DIC approach and Aramis-3D in measuring in-plane components were 0.08 mm in the perpendicular direction of loading (ΔX) and 0.06 mm in the loading direction (ΔY). The proposed low-cost approach implies considerable savings compared to commercial systems.


2005 ◽  
Author(s):  
Helena (Huiqing) Jin ◽  
Wei-Yang Lu ◽  
Simon Scheffel ◽  
Michael K. Neilsen ◽  
Terry D. Hinnerichs

Polyurethane foams have good energy absorption properties and are effective in protecting sensitive components from damages due to impact. The foam absorbs impact energy by crushing cells and undergoing large deformation. The complex deformation of the foam needs to be modeled accurately to simulate the impact events. In this paper, the Digital Image Correlation (DIC) technique was implemented to obtain the deformation field of foam specimens under compression tests. Images of foam specimen were continuously acquired using high-speed cameras. The full field displacement and strain at each incremental step of loading were calculated from these images. The closed-cell polyurethane foam used in this investigation was nominal 0.32 kg/m^3 (20 pcf). In the first experiment, cubic specimens were compressed uniaxially up to 60%. The full-field displacements and strains obtained using the DIC technique provide detailed information about the inhomogeneous deformation over the area of interest during loading. In the second experiment, compression tests were conducted for a simple foam structure - cubic foam specimens with a steel cylinder inclusion. The strain concentration at the interface between steel cylinder and foam was studied to simulate the deformation of foam in a typical application. In the third experiment, the foam was loaded from the steel cylinder during the compression. The strain concentration at the interface and the displacement distribution over the surface were compared for cases with and without a confinement fixture to study the effects of confinement. These experimental results demonstrate that the DIC technique can be applied to polyurethane foams to study the heterogeneous deformation. The experimental data is briefly compared with the results from modeling and simulation using a viscoplastic model for the foam.


2019 ◽  
Vol 9 (14) ◽  
pp. 2828 ◽  
Author(s):  
Robert Blenkinsopp ◽  
Jon Roberts ◽  
Andy Harland ◽  
Paul Sherratt ◽  
Paul Smith ◽  
...  

Numerous variables can introduce errors into the measurement chain of a digital image correlation (DIC) system. These can be grouped into two categories: measurement quality and the correlation principle. Although previous studies have attempted to investigate each error source in isolation, there are still no comprehensive, standardized procedures for calibrating DIC systems for full-field strain measurement. The aim of this study, therefore, was to develop an applied experimental method that would enable a DIC practitioner to perform a traceable full-field measurement calibration to evaluate the accuracy of a particular system setup in a real-world environment related to their specific application. A sequence of Speckle Pattern Boards (SPB) that included artificial deformations of the speckle pattern were created, allowing for the calibration of in-plane deformations. Multiple deformation stages (from 10% to 50%) were created and measured using the GOM ARAMIS system; the results were analysed and statistical techniques were used to determine the accuracy. The measured strain was found to be slightly over-estimated (nominally by 0.02%), with a typical measurement error range of 0.34% strain at a 95% confidence interval. Location within the measurement volume did not have a significant effect on error distributions. It was concluded that the methods developed could be used to calibrate a DIC system in-situ for full-field measurements of large deformations. The approach could also be used to benchmark different DIC systems against each other or allow operators to better understand the influence of particular measurement variables on the measurement accuracy.


Author(s):  
Tzu-Yu Kuo ◽  
Wei-Chung Wang ◽  
Chun-I Chu ◽  
Jia-He Chen ◽  
Te-Heng Hung ◽  
...  

In this study, deformation of cylindrical shells under axial compressive load was studied and characterized by a noncontact detection technique, called digital image correlation (DIC). As opposed to commonly used strain gages for measuring structure strains at specific points, the DIC method can render not only 2D but also 3D full-field measurements for strain as well as structure deformation. The accuracy of strain measurement obtained using the DIC method was carefully validated by following ASTM standard E8 for strain measurement using strain gages in tensile tests. The DIC technique provided convenient measurements for characterizing the buckling behaviors of defective cylindrical shell samples. This study has engineering implications for providing 3D strain and deformation analyses to ensure structure reliability and safety.


Author(s):  
Laurent Crouzeix ◽  
Jean-Noël Périé ◽  
Francis Collombet ◽  
Bernard Douchin

The aim of the work is to demonstrate how an anisotropic damage model may be identified from full field measurements retrieved during a heterogeneous test. The example of a biaxial test performed on a 3D C / C composite is used. In a first step, the displacement fields measured by classical Digital Image Correlation are used as input data of a finite difference version of the Equilibrium Gap Method. A benefit from unloadings (assumed to be elastic) is shown to retrieve a damage law. In a second step, inelastic strains can be assessed from the total measured strain and the elastic estimated strains. The constitutive parameters relative to the inelastic part of the model are then identified.


Polymers ◽  
2019 ◽  
Vol 11 (3) ◽  
pp. 523 ◽  
Author(s):  
Gábor Szebényi ◽  
Viktor Hliva

Fiber-reinforced polymer composite structures are frequently used in industries where personal safety is critical; therefore, it is important to periodically estimate or monitor the condition of high value, load bearing structures. The digital image correlation (DIC) is well known as an effective method to obtain full field surface strains; in this paper, it was used to detect artificial damage inside the structures. Carbon or glass fabric reinforced epoxy specimens were produced and tested. All specimens contained an artificial through-delamination which was created by the insertion of different foils of a mould release agent during production. Tensile and compression tests were done while the camera system collected the images of the deformed surface to be analyzed posteriorly. In most cases the approximate locations of delaminations could be effectively detected from strain maps by the localization of zones showing different strain values than intact zones.


Sensors ◽  
2021 ◽  
Vol 21 (15) ◽  
pp. 5058
Author(s):  
Long Tian ◽  
Jianhui Zhao ◽  
Bing Pan ◽  
Zhaoyang Wang

Video deflectometer based on using off-axis digital image correlation (DIC) has emerged as a robust non-contact optical tool for deflection measurements of bridges. In practice, a video deflectometer often needs to measure the deflections at multiple positions of the bridge. The existing 2D-DIC-based measurement methods usually use a laser rangefinder to measure the distance from each point to the camera to obtain the scale factor for the point. It is only suitable for the deflection measurements of a few points since manually measuring distances for a large number of points is time consuming and impractical. In this paper, a novel method for full-field bridge deflection measurement based on off-axis DIC is proposed. Because the bridge is usually a slender structure and the region of interest on the bridge is often a narrow band, the new approach can determine the scale factors of all the points of interest with a spatial straight-line fitting scheme. Moreover, the proposed technique employs reliability-guided processing and a fast initial parameter estimation strategy for real-time and accurate image-matching analysis. An indoor cantilever beam experiment verified the accuracy of the proposed approach, and a field test of a high-speed railway bridge demonstrated the robustness and practicability of the technique.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1511
Author(s):  
Filipa G. Cunha ◽  
Telmo G. Santos ◽  
José Xavier

This paper is a critical review of in situ full-field measurements provided by digital image correlation (DIC) for inspecting and enhancing additive manufacturing (AM) processes. The principle of DIC is firstly recalled and its applicability during different AM processes systematically addressed. Relevant customisations of DIC in AM processes are highlighted regarding optical system, lighting and speckled pattern procedures. A perspective is given in view of the impact of in situ monitoring regarding AM processes based on target subjects concerning defect characterisation, evaluation of residual stresses, geometric distortions, strain measurements, numerical modelling validation and material characterisation. Finally, a case study on in situ measurements with DIC for wire and arc additive manufacturing (WAAM) is presented emphasizing opportunities, challenges and solutions.


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