scholarly journals Behavior of Intermetallic Compounds of Al-Ti Composite Manufactured by Spark Plasma Sintering

Materials ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 331 ◽  
Author(s):  
Kwangjae Park ◽  
Dasom Kim ◽  
Kyungju Kim ◽  
Seungchan Cho ◽  
Hansang Kwon

In this research, we successfully fabricate high-hardness and lightweight Al-Ti composites. Al-Ti composites powders with three compositions (Al-20, 50, and 80 vol.% Ti) are mixed using ball milling and subsequently subjected to spark plasma sintering (SPS). The microstructures and phases of the Al-Ti composites are characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD) spectroscopy, and field emission-electron probe microanalysis (FE-EPMA). These tests confirm the presence of several intermetallic compounds (ICs) (Al3Ti, Al5Ti2, Al11Ti5) in the composites, and we are able to confirm that these ICs are produced by the reaction of Al and Ti during the SPS process. Furthermore, thermogravimetric-differential thermal analysis (TG-DTA) is used to analyze the formation behavior of the ICs. In addition, the mechanical properties of the composites are measured using their Vickers hardness and it is observed that the Al-80 vol.% Ti composite exhibits the highest hardness. Consequently, it is assumed that SPS is suitable for fabricating Al-Ti composites which represent the next-generation materials to be used in various industrial fields as high-hardness and lightweight materials.

2021 ◽  
Vol 1016 ◽  
pp. 1790-1796
Author(s):  
Maxim Syrtanov ◽  
Egor Kashkarov ◽  
Tatyana Murashkina ◽  
Nahum Travitzky

This paper describes the influence of sintering temperature on phase composition and microstructure of paper-derived Ti3AlC2 composites fabricated by spark plasma sintering. The composites were sintered at 100 MPa pressure in the temperature range of 1150-1350 °C. Phase composition and microstructure were analyzed by X-ray diffraction and scanning electron microscopy, respectively. The multiphase structure was observed in the sintered composites consisting of Ti3AlC2, Ti2AlC, TiC and Al2O3 phases. The decomposition of the Ti3AlC2 phase into Ti2AlC and TiC carbide phases was observed with temperature rise. The total content of Ti3AlC2 and Ti2AlC phases was reduced from 84.5 vol.% (1150 °C) to 69.5 vol.% (1350 °C). The density of composites affected by both the content of TiC phase and changes in porosity.


2004 ◽  
Vol 18 (01) ◽  
pp. 87-93 ◽  
Author(s):  
ZHIMIN WANG ◽  
YIDONG WU ◽  
YUANJIN HE

Crystals of MnSi 1.73 were prepared by Spark Plasma Sintering (SPS) technique, analyzed by X-ray diffraction (XRD), and invested by metalogragh and scanning electron microscopy (SEM). The growth processes of the samples were studied. It was found that the Mn–Si powders partly formed MnSi 1.73 crystals at 912–937 K under the mechanical pressure of 20 MPa in low vacuum (about 5.0 Pa), and fully formed MnSi 1.73 crystals after sintered at 1173 K for 15 minutes under 40 MPa.


2012 ◽  
Vol 512-515 ◽  
pp. 932-935
Author(s):  
Ying Peng ◽  
Zhi Jian Peng ◽  
Xiao Yong Ren ◽  
Hui Yong Rong ◽  
Cheng Biao Wang ◽  
...  

TiCN-based cermets with different amounts of SiC nano-whiskers were prepared by spark plasma sintering. The microstructure and mechanical properties of the as-prepared cermets were investigated. X-ray diffraction revealed that there were no SiC peaks detected, turning out some peaks of new carbide and silicate hard phases. Scanning electron microscopy indicated that there were more and more pores in the cermets with increasing amount of SiC whisker added, and the fracture mechanism of the cermets was mainly inter-granular fracture. With increasing addition amount of nano-SiC whisker, the hardness and flexural strength of the cermets increased first and decreased then, presenting the highest hardness (2170 HV) and flexural strength (750 MPa), respectively, when the addition content of nano-whiskers is 2.5 wt%.


2014 ◽  
Vol 602-603 ◽  
pp. 556-560
Author(s):  
Xiao Yong Ren ◽  
Zhi Jian Peng ◽  
Hui Yong Rong ◽  
Ying Peng ◽  
Cheng Biao Wang ◽  
...  

Binderless WC-based cemented carbides with different fractions (0-9 wt.%) of ZrC nanopowder were fabricated through spark plasma sintering at 1600 °C under a uniaxial pressure of 50 MPa. The addition effect of ZrC nanopowder on the phase composition and microstructure of the fabricated materials were explored with the help of X-ray diffraction and scanning electron microscope. The results indicated that W2C phase was detected in the samples with 0-3 wt.% ZrC nanopowder, but with further increase in ZrC added fraction, ZrO2 phase instead of W2C phase was detected. The apparent density decreased gradually with the increase in added fraction of ZrC nanopowder, while the relative density increased initially and then decreased, reaching its maximum of about 98.2% when the added fraction of ZrC nanopowder was about 3 wt.%, indicating that appropriate added fraction of ZrC nanopowder can improve the densification of binderless WC cemented carbides. Without ZrC nanopowder, the coarsening and abnormal growth of WC grains were serious, resulting in many large prismatic WC grains in the samples. However, Such phenomena could be suppressed by adding ZrC nanopowder, resulting in much finer and more homogenous microstructure after 1-3 wt.% ZrC nanopowder was added. When the added fraction of ZrC nanopowder was higher than 3 wt.%, the agglomeration of ZrC nanopowder became more and more serious.


2016 ◽  
Vol 881 ◽  
pp. 307-312
Author(s):  
Luis Antonio C. Ybarra ◽  
Afonso Chimanski ◽  
Sergio Gama ◽  
Ricardo A.G. da Silva ◽  
Izabel Fernanda Machado ◽  
...  

Tungsten carbide (WC) based composites are usually produced with cobalt, but this binder has the inconvenience of shortage, unstable price and potential carcinogenicity. The objective of this study was to develop WC composite with intermetallic Fe3Al matrix. Powders of WC, iron and aluminum, with composition WC-10 wt% Fe3Al, and 0.5 wt% zinc stearate were milled in a vibration mill for 6 h and sintered in a SPS (spark plasma sintering) furnace at 1150 °C for 8 min under pressure of 30 MPa. Measured density and microstructure analysis showed that the composite had significant densification during the (low-temperature, short time) sintering, and X-ray diffraction analysis showed the formation of intermetallic Fe3Al. Analysis by Vickers indentation resulted in hardness of 11.2 GPa and fracture toughness of 24.6 MPa.m1/2, showing the feasibility of producing dense WC-Fe3Al composite with high mechanical properties using the SPS technique.


2010 ◽  
Vol 654-656 ◽  
pp. 819-822
Author(s):  
Genki Kikuchi ◽  
Hiroshi Izui ◽  
Yuya Takahashi ◽  
Shota Fujino

In this study, we focused on the sintering performance of Ti-4.5Al-3V-2Mo-2Fe (SP-700) and mechanical properties of SP-700 reinforced with titanium boride (TiB/SP-700) fabricated by spark plasma sintering (SPS). TiB whiskers formed in titanium by a solid-state reaction of titanium and TiB2 particles were analyzed with scanning electron microscopy and X-ray diffraction. The TiB/SP-700 was sintered at temperatures of 1073, 1173, and 1273 K and a pressure of 70 MPa for 10, 30, and 50 min. The volume fraction of TiB ranged from 1.7 vol.% to 19.9 vol.%. Tensile tests of TiB/SP-700 were conducted at room temperature, and the effect of TiB volume fraction on the tensile properties was investigated.


2016 ◽  
Vol 704 ◽  
pp. 183-189
Author(s):  
Yong Jun Su ◽  
Yi Feng Zheng ◽  
De Liang Zhang ◽  
Fan Tao Kong

TiAl alloy with a composition of Ti-43Al-5V-4Nb-Y (at.%) was prepared by spark plasma sintering (SPS). The TiAl powders were sintered between 650°C and 1300°C for 5 min under different loads. With the increasing of the temperature, the diffusion of the elements can be observed. Full compaction is achieved in a short period of time and the overall processing duration does not exceed 30 min. A fully lamellar structure was seen in the TiAl alloy after heat treatment. The microstructures of the samples were determined by X-ray diffraction and scanning electron microscopy. Their mechanical properties were evaluated by tensile tests performed at room temperature


2005 ◽  
Vol 475-479 ◽  
pp. 2895-2898
Author(s):  
Hideki Oginuma ◽  
Katsuyoshi Kondoh ◽  
Takashi Yamaguchi ◽  
Eiji Yuasa

In this study, the solid-state reaction to form Mg2Si bulky materials via spark plasma sintering (SPS) process was discussed. Elemental powder mixture of Mg-33.33mol%Si was refined and consolidated as green compacts by repeated plastic working (RPW) SPS was performed to synthesize and sinter magnesium silicide at 1100K from the RPWed compact. The only peaks of Mg2Si, not Mg and Si, were detected by X-ray diffraction analysis. Mg2Si bulky intermetallic began to shrink above 800K during SPS process, and its densification significantly occurred. The density of SPSed Mg2Si bulk material is about 100% of the theoretically relative one.


2012 ◽  
Vol 727-728 ◽  
pp. 982-987
Author(s):  
E. de Carvalho ◽  
Marcelo Bertolete ◽  
Izabel Fernanda Machado ◽  
E.N.S. Muccillo

Polycrystalline CaCu3Ti4O12 ceramics were prepared by solid state reactions by spark plasma sintering (SPS) technique. In this study, the effects of the dwell temperature on structural, microstructural and dielectric properties of CaCu3Ti4O12 ceramics have been investigated. Powder mixtures were calcined at 900°C for 18 h before SPS consolidation. The dwell temperatures were 850, 900, 915 and 930°C. Sintered pellets were characterized by X-ray diffraction, scanning electron microscopy and impedance spectroscopy. X-ray diffraction patterns show evidences of a single-phase perovskite-type structure. The calculated lattice parameter is 7.40 Å. The hydrostatic density increases slightly with increasing dwell temperature. Scanning electron microscopy observations revealed a heterogeneous microstructure for all samples. The dielectric loss remains constant over a wide temperature range. The obtained permittivity is approximately 103 at 1 kHz. The increase of the dwell temperature is found to produce a brittle ceramic.


2017 ◽  
Vol 32 (S1) ◽  
pp. S221-S224 ◽  
Author(s):  
Frantisek Lukac ◽  
Tomas Chraska ◽  
Orsolya Molnarova ◽  
Premysl Malek ◽  
Jakub Cinert

Precipitation of secondary intermetallic phases in aluminium alloy Al7075 sintered by spark plasma sintering method from powders milled at room and cryogenic temperature was studied by X-ray powder diffraction. Deformation energy stored during cryogenic milling influences the precipitation in Al7075 alloy. High temperature X-ray diffraction experiment revealed the potential for further precipitation strengthening of samples prepared by spark plasma sintering of milled powders. It was established that the correction of absorption edge of metal Kβ-line filter used for laboratory sources greatly enhances the precision of quantitative Rietveld analysis as well as the determination of precipitates’ crystallite sizes.


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