scholarly journals Crashworthiness Optimization Design of Aluminum Alloy Thin-Walled Triangle Column Based on Bioinspired Strategy

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 666
Author(s):  
Kangjie Li ◽  
Yixiong Feng ◽  
Yicong Gao ◽  
Hao Zheng ◽  
Hao Qiu

Aluminum alloy thin-walled structures have been well used in applications of energy absorption. In the present work, a bioinspired design strategy for aluminum alloy thin-walled structures is proposed to improve the performance of out-of-plane crashworthiness by altering the material distribution. According to the proposed strategy, a novel fractal thin-walled triangle column (FTTC) is designed, which is composed by iteratively applying the affine transformation of a base triangle up to 2nd-order. The finite element model is established to investigate the out-of-plane crashworthiness of FTTC and validated by experiment results. The numerical analysis of the crashworthiness of FTTC with different fractal orders (0th, 1st and 2nd) are performed, and the results show that 1st- and 2nd-order FTTC enhance the energy absorption of structures and crush force efficiency. In particular, 2nd-order FTTC has better energy absorption ability due to the optimal distribution of materials, which are efficiently organized by the proposed bioinspired design strategy. In addition, a parameter study is performed to investigate the effect of FTTC geometric details on the crushing procedure. The collapse mode shows that it tends to change from unstable to stable with the increase in thickness and side length and the decrease in height. Moreover, a positive relevant relationship is identified between the thickness and the crashworthiness for FTTC.

Author(s):  
Jianxun Du ◽  
Peng Hao ◽  
Mabao Liu ◽  
Rui Xue ◽  
Lin’an Li

Because of the advantages of light weight, small size, and good maneuverability, the bio-inspired micro aerial vehicle has a wide range of application prospects and development potential in military and civil areas, and has become one of the research hotspots in the future aviation field. The beetle’s elytra possess high strength and provide the protection of the abdomen while being functional to guarantee its flight performance. In this study, the internal microstructure of beetle’s elytra was observed by scanning electron microscope (SEM), and a variety of bionic thin-walled structures were proposed and modelled. The energy absorption characteristics and protective performance of different configurations of thin-walled structures with hollow columns under impact loading was analyzed by finite element method. The parameter study was carried out to show the influence of the velocity of impactor, the impact angle of the impactor and the wall thickness of honeycomb structure. This study provides an important inspiration for the design of the protective structure of the micro aerial vehicle.


2014 ◽  
Vol 1019 ◽  
pp. 96-102
Author(s):  
Ali Taherkhani ◽  
Ali Alavi Nia

In this study, the energy absorption capacity and crush strength of cylindrical thin-walled structures is investigated using nonlinear Finite Elements code LS-DYNA. For the thin-walled structure, Aluminum A6063 is used and its behaviour is modeled using power-law equation. In order to better investigate the performance of tubes, the simulation was also carried out on structures with other types of cross-sections such as triangle, square, rectangle, and hexagonal, and their results, namely, energy absorption, crush strength, peak load, and the displacement at the end of tubes was compared to each other. It was seen that the circular cross-section has the highest energy absorption capacity and crush strength, while they are the lowest for the triangular cross-section. It was concluded that increasing the number of sides increases the energy absorption capacity and the crush strength. On the other hand, by comparing the results between the square and rectangular cross-sections, it can be found out that eliminating the symmetry of the cross-section decreases the energy absorption capacity and the crush strength. The crush behaviour of the structure was also studied by changing the mass and the velocity of the striker, simultaneously while its total kinetic energy is kept constant. It was seen that the energy absorption of the structure is more sensitive to the striker velocity than its mass.


2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Yiping Shen ◽  
Zhijun Zhu ◽  
Songlai Wang ◽  
Gang Wang

Tapered thin-walled structures have been widely used in wind turbine and rotor blade. In this paper, a spectral finite element model is developed to investigate tapered thin-walled beam structures, in which torsion related warping effect is included. First, a set of fully coupled governing equations are derived using Hamilton’s principle to account for axial, bending, and torsion motion. Then, the differential transform method (DTM) is applied to obtain the semianalytical solutions in order to formulate the spectral finite element. Finally, numerical simulations are conducted for tapered thin-walled wind turbine rotor blades and validated by the ANSYS. Modal frequency results agree well with the ANSYS predictions, in which approximate 30,000 shell elements were used. In the SFEM, one single spectral finite element is needed to perform such calculations because the interpolation functions are deduced from the exact semianalytical solutions. Coupled axial-bending-torsion mode shapes are obtained as well. In summary, the proposed spectral finite element model is able to accurately and efficiently to perform the modal analysis for tapered thin-walled rotor blades. These modal frequency and mode shape results are important to carry out design and performance evaluation of the tapered thin-walled structures.


Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4304
Author(s):  
Miroslaw Ferdynus ◽  
Patryk Rozylo ◽  
Michal Rogala

The paper presents the results of numerical tests of impact and energy absorption capacity of thin-walled columns, subjected to axial impact loading, made of aluminum alloy, and having a square cross-section and spherical indentations on their lateral surfaces. The numerical models were validated using an experiment that was conducted on the Instron CEAST 9350 High Energy System drop hammer. Material properties of the applied aluminum alloy were determined on the basis of a static tension test. The crushing behavior of the columns and some crashworthiness indicators were investigated. On the basis of the results of the conducted analyses, conclusions were drawn about the most beneficial design/constructional variants in terms of achieved crashworthiness parameters.


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