scholarly journals Portland Cements with High Content of Calcined Clay: Mechanical Strength Behaviour and Sulfate Durability

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4206 ◽  
Author(s):  
Carlos H. Aramburo ◽  
César Pedrajas ◽  
Rafael Talero
Keyword(s):  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Chemical Effect ◽  
Portland Cements ◽  
Calcined Clay ◽  
Blended Cements ◽  
Sulfate Resistance ◽  
Type Iv ◽  
Mechanical Strengths ◽  
Mineralogical Compositions

Calcined clay has become the supplementary cementitious materials with the greatest potential to reduce the clinker/cement. In this research, the mechanical strengths and sulphate resistance of blended cements with a high content of calcined clay as a pozzolanic addition were evaluated to demonstrate that these cements could be designed as CEM (cement) type IV/A-SR and IV/B-SR cements by the current European standard UNE-EN 197-1: 2011. The blended cements were prepared by two Portland cements (P1 and PY6) with different mineralogical compositions and a calcined clay. The level of replacement was greater than 40% by weight. The results obtained confirm the decrease in the mechanical strengths and the increase in the sulfate resistance of the two Portland cements when they are replaced by calcined clay at a level of replacement greater than 40%. These results are a consequence of the chemical effect from the pozzolanic activity of the calcined clay. Therefore, there is an important decrease in portlandite levels of paste liquid phase that causes the increase in sulfate resistance and the decrease of the mechanical strengths.

scholarly journals Sulfate Resistance in Cements Bearing Bottom Ash from Biomass-Fired Electric Power Plants

2020 ◽  
Vol 10 (24) ◽  
pp. 8982
Author(s):  
José M. Medina ◽  
María Isabel Sánchez de Rojas ◽  
Isabel F. Sáez del Bosque ◽  
Moisés Frías ◽  
César Medina
Keyword(s):  
Electric Power ◽  
Power Plants ◽  
A Priori ◽  
Bottom Ash ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Blended Cements ◽  
Sulfate Resistance ◽  
Electric Power Plants ◽  
Before And After

To address some of the gaps in the present understanding of the behavior of new supplementary cementitious materials such as bottom ash (BA) from biomass-fired electric power plants in cement manufacture, this study explored the effect of this promising material on the sulfate resistance of the end product. Cement paste prepared with 10% or 20% (previously characterized for mineralogy and chemical composition) BA was Köch–Steinegger tested for sulfate resistance. The hydration products, in turn, were analyzed before and after soaking the reference and experimental cements in sodium sulfate to determine whether the use of the addition hastened microstructural, mineralogical, or morphological decay in the material. The 56 days findings showed that the presence of BA raised binder resistance to sulfate attack. Köch–Steinegger corrosion indices of 1.29 and 1.27 for blended cements OPC + 10 BA and OPC + 20 BA, respectively, were higher than the 1.26 recorded for ordinary Portland cement (OPC). In addition, weight gain was 20.5% and volume expansion was 28.5% lower in the new materials compared to OPC. The products resulting from the external sulfate-cement interaction, gypsum and ettringite, were deposited primarily in the pores present in the pastes. The conclusion drawn is that binders bearing 10% or 20% BA are, a priori, apt for use in the design and construction of cement-based elements exposed to sulfate-laden environments.

Research Progress on the Hydration of Portland Cement with Calcined Clay and Limestone

2021 ◽  
Vol 1036 ◽  
pp. 240-246
Author(s):  
Jin Tang ◽  
Su Hua Ma ◽  
Wei Feng Li ◽  
Hui Yang ◽  
Xiao Dong Shen
Keyword(s):  
Mechanical Properties ◽  
Portland Cement ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Research Progress ◽  
Hydration Reaction ◽  
Hydration Products ◽  
Early Hydration ◽  
Calcined Clay ◽  
Dense Microstructure

The use of calcined clay and limestone as supplementary cementitious materials, can have a certain influence on the hydration of Portland cement. This paper reviewed the influence of limestone and calcined clay and the mixture of limestone and calcined clay on the hydration of cement. Both limestone and calcined clay accelerate the hydration reaction in the early hydration age and enhance the properties of cement. Limestone reacts with C3A to form carboaluminate, which indirectly stabilized the presence of ettringite, while calcined clay consumed portlandite to form C-(A)-S-H gel, additional hydration products promote the densification of pore structure and increase the mechanical properties. The synergistic effect of calcined clay and limestone stabilize the existence of ettringite and stimulate the further formation of carboaluminate, as well as the C-(A)-S-H gel, contributed to a dense microstructure.

Performance of Impure Calcined Clay as a Pozzolan in Concrete

2020 ◽  
pp. 036119812095314
Author(s):  
Khashayar Jafari ◽  
Farshad Rajabipour
Keyword(s):  
Portland Cement ◽  
Drying Shrinkage ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Strength Development ◽  
Natural Pozzolan ◽  
Quartz Content ◽  
Calcined Clay ◽  
Air Content ◽  
Sand And Gravel

Supplementary cementitious materials (SCMs) are natural or industrial by-product materials which are used to improve the performance, durability, and sustainability of concrete mixtures. Motivated by the recent reports on shortage of conventional SCMs, impure calcined clays (CCs) are receiving attention as abundant alternative pozzolans for concrete. In this study, a clay slurry resulting from washing aggregates in a commercial sand and gravel pit was investigated. This source clay was dried and calcined, and the properties and pozzolanic performance of the resulting CC was evaluated. It was observed that despite having a large (>50%wt.) inert quartz content, the CC met all ASTM C618-19 (AASHTO M295) requirements for natural pozzolan. A pavement-grade concrete mixture containing 20%CC as a cement replacement (by weight) produced desired workability and fresh and hardened air content. Strength development was slightly below the control. The use of CC improved the durability of concrete with respect to chloride penetration, alkali–silica reaction, and drying shrinkage in comparison with a control (100% Portland cement) mixture. In addition, ternary limestone-calcined clay–cement and slag-calcined clay–cement mortar mixtures showed excellent strength development while replacing nearly 50% of the Portland cement.

scholarly journals Study of Hydration and Microstructure of Mortar Containing Coral Sand Powder Blended with SCMs

Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4248
Author(s):  
Xingxing Li ◽  
Ying Ma ◽  
Xiaodong Shen ◽  
Ya Zhong ◽  
Yuwei Li
Keyword(s):  
Compressive Strength ◽  
Portland Cement ◽  
Silica Fume ◽  
Dilution Effect ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Limestone Powder ◽  
Chemical Effect ◽  
Granulated Blast Furnace Slag ◽  
Coral Sand

The utilization of coral waste is an economical way of using concrete in coastal and offshore constructions. Coral waste with more than 96% CaCO3 can be ground to fines and combined with supplementary cementitious materials (SCMs) such as fly ash, silica fume, granulated blast furnace slag in replacing Portland cement to promote the properties of cement concrete. The effects of coral sand powder (CSP) compared to limestone powder (LSP) blended with SCMs on hydration and microstructure of mortar were investigated. The result shows CSP has higher activity than LSP when participating in the chemical reaction. The chemical effect among CSP, SCMs, and ordinary Portland cement (OPC) results in the appearance of the third hydration peak, facilitating the production of carboaluminate. CSP-SCMs mortar has smaller interconnected pores on account of the porous character of CSP as well as the filler and chemical effect. The dilution effect of CSP leads to the reduction of compressive strength of OPC-CSP and OPC-CSP-SCMs mortars. The synergic effects of CSP with slag and silica fume facilitate the development of compressive strength and lead to a compacted isolation and transfer zone (ITZ) in mortar.

scholarly journals Sustainable low-carbon binders and concretes

2020 ◽  
Vol 166 ◽  
pp. 06007
Author(s):  
Myroslav Sanytsky ◽  
Tetiana Kropyvnytska ◽  
Stanislav Fic ◽  
Hanna Ivashchyshyn
Keyword(s):  
Activity Index ◽  
Chemical Properties ◽  
High Volume ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Cement Matrix ◽  
Low Carbon ◽  
Blended Cements ◽  
Physical And Chemical

Sustainable development depends on a consistency of interests, social, ecological and economic, and that the interests are evaluated in a balanced manner. In order to reduce CO2 emissions, the conception of decreasing clinker factor and increasing the role of supplementary cementitious materials (SCMs) in the cementitious materials has high economical and environmental efficiency. The performance of clinkerefficient blended cements with supplementary cementitious materials were examined. The influence of superfine zeolite with increased surface energy on the physical and chemical properties of low-carbon blended cements is shown. Increasing the dispersion of cementitious materials contributes to the growth of their strength activity index due to compaction of cement matrix and pozzolanic reactions in unclincker part. In consequence of the early structure formation and the directed formation of the microstructure of the cement matrix is solving the problem of obtaining clinker-efficient concretes. Shown that low-carbon blended cements with high volume of SCMs are suitable, in principle, for producing structural concretes.

scholarly journals The Influence of Chemical Activators on the Hydration Behavior and Technical Properties of Calcium Sulfoaluminate Cements Blended with Ground Granulated Blast Furnace Slags

Buildings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 268
Author(s):  
Milena Marroccoli ◽  
Antonio Telesca
Keyword(s):  
Blast Furnace ◽  
Co2 Emissions ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
X Ray Diffraction ◽  
Cement Production ◽  
Blended Cements ◽  
Calcium Sulfoaluminate ◽  
Technical Performance ◽  
Technical Properties

The manufacture of Ordinary Portland cement (OPC) generates around 8% of the global CO2 emissions related to human activities. The last 20 years have seen considerable efforts in the research and development of methods to lower the carbon footprint associated with cement production. Specific focus has been on limiting the use of OPC and employing alternative binders, such as calcium sulfoaluminate (CSA) cements, namely special hydraulic binders obtained from non-Portland clinkers. CSA cements could be considered a valuable OPC alternative thanks to their distinctive composition and technical performance and the reduced environmental impact of their manufacturing process. To additionally reduce CO2 emissions, CSA cements can also be blended with supplementary cementitious materials. This paper investigates the influence of two separately added chemical activators (NaOH or Na2CO3) on the technical properties and hydration behavior of four CSA blended cements obtained by adding to a plain CSA cement two different ground granulated blast furnace slags. Differential thermal-thermogravimetric, X-ray diffraction and mercury intrusion porosimetry analyses were done, along with shrinkage/expansion and compressive strength measurements.

scholarly journals The Influence of Production Parameters on Pozzolanic Reactivity of Calcined Clays

2018 ◽  
Vol 59 (1) ◽  
pp. 1-12 ◽  
Author(s):  
Tobias Danner ◽  
Harald Justnes
Keyword(s):  
Particle Size ◽  
Residence Time ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Blended Cements ◽  
Calcination Temperatures ◽  
Pozzolanic Reactivity ◽  
Cooling Conditions ◽  
Natural Clays ◽  
The Right

Abstract Calcined clays are gaining increasing interest as future supplementary cementitious materials for the production of blended cements. Besides the mineralogy, the right production conditions can affect the pozzolanic activity of calcined clays. In this paper, the pozzolanic reactivity of two calcined natural clays in dependence of burning temperature, residence time in the furnace, cooling conditions and particle size of the final product is investigated. The highest pozzolanic reactivity was found at calcination temperatures between 600 and 800°C. While different cooling conditions had no identified effect on reactivity, decreased particle size and residence time increased the reactivity.

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