scholarly journals Static Mechanical Properties of Expanded Polypropylene Crushable Foam

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 249
Author(s):  
Przemysław Rumianek ◽  
Tomasz Dobosz ◽  
Radosław Nowak ◽  
Piotr Dziewit ◽  
Andrzej Aromiński

Closed-cell expanded polypropylene (EPP) foam is commonly used in car bumpers for the purpose of absorbing energy impacts. Characterization of the foam’s mechanical properties at varying strain rates is essential for selecting the proper material used as a protective structure in dynamic loading application. The aim of the study was to investigate the influence of loading strain rate, material density, and microstructure on compressive strength and energy absorption capacity for closed-cell polymeric foams. We performed quasi-static compressive strength tests with strain rates in the range of 0.2 to 25 mm/s, using a hydraulically controlled material testing system (MTS) for different foam densities in the range 20 g/dm3 to 220 g/dm3. The above tests were carried out as numerical simulation using ABAQUS software. The verification of the properties was carried out on the basis of experimental tests and simulations performed using the finite element method. The method of modelling the structure of the tested sample has an impact on the stress values. Experimental tests were performed for various loads and at various initial temperatures of the tested sample. We found that increasing both the strain rate of loading and foam density raised the compressive strength and energy absorption capacity. Increasing the ambient and tested sample temperature caused a decrease in compressive strength and energy absorption capacity. For the same foam density, differences in foam microstructures were causing differences in strength and energy absorption capacity when testing at the same loading strain rate. To sum up, tuning the microstructure of foams could be used to acquire desired global materials properties. Precise material description extends the possibility of using EPP foams in various applications.

2021 ◽  
Vol 21 (3) ◽  
Author(s):  
S. Talebi ◽  
R. Hedayati ◽  
M. Sadighi

AbstractClosed-cell metal foams are cellular solids that show unique properties such as high strength to weight ratio, high energy absorption capacity, and low thermal conductivity. Due to being computation and cost effective, modeling the behavior of closed-cell foams using regular unit cells has attracted a lot of attention in this regard. Recent developments in additive manufacturing techniques which have made the production of rationally designed porous structures feasible has also contributed to recent increasing interest in studying the mechanical behavior of regular lattice structures. In this study, five different topologies namely Kelvin, Weaire–Phelan, rhombicuboctahedron, octahedral, and truncated cube are considered for constructing lattice structures. The effects of foam density and impact velocity on the stress–strain curves, first peak stress, and energy absorption capacity are investigated. The results showed that unit cell topology has a very significant effect on the stiffness, first peak stress, failure mode, and energy absorption capacity. Among all the unit cell types, the Kelvin unit cell demonstrated the most similar behavior to experimental test results. The Weaire–Phelan unit cell, while showing promising results in low and medium densities, demonstrated unstable behavior at high impact velocity. The lattice structures with high fractions of vertical walls (truncated cube and rhombicuboctahedron) showed higher stiffness and first peak stress values as compared to lattice structures with high ratio of oblique walls (Weaire–Phelan and Kelvin). However, as for the energy absorption capacity, other factors were important. The lattice structures with high cell wall surface area had higher energy absorption capacities as compared to lattice structures with low surface area. The results of this study are not only beneficial in determining the proper unit cell type in numerical modeling of dynamic behavior of closed-cell foams, but they are also advantageous in studying the dynamic behavior of additively manufactured lattice structures with different topologies.


2011 ◽  
Vol 415-417 ◽  
pp. 2338-2344
Author(s):  
Xin Shen Huang ◽  
Qun Gao ◽  
Zhi Jian Zong

Different laid modes of aluminum alloy section bars and their mortise and tenon joints were bending tested, and their mechanical properties were compared, in order to research on the influence that forming a mortise and tenon joint brought to the original bars. Opening a hole laterally and inserting another shorter bar in the hole changed the bending properties and energy absorption capacity of the original bar. In horizontal laid mode, the mortise and tenon joint was weaker than the original bar when bearing bending load, but it was stronger in vertical laid mode. Weld beads of the mortise and tenon joints were strong enough to maintain the structure integrality before the main section bars were destroyed by load.


2021 ◽  
Vol 889 ◽  
pp. 123-128
Author(s):  
Sheng Jun Liu ◽  
Zhi Qiang Dong ◽  
Ren Zhong Cao ◽  
Da Song ◽  
Jia An Liu ◽  
...  

In this study, the open-cell Mg-2Zn-0.4Y foams were prepared by infiltration casting method. The Ni/Mg hybrid foams were prepared by electroless Ni-P coating on the foam struts to improve the compressive strength and energy absorption capacity. The compressive properties of the Mg alloy foams and Ni/Mg hybrid foams were studied by quasi-static compressive test. The experimental results show that the Ni-P coating is composed of crystallites. The Ni-P coating can significantly enhance the compressive strength, energy absorption capacity and energy absorption efficiency of the foams.


Author(s):  
Bojan Poletanovic ◽  
Katalin Kopecsko ◽  
Ildikó Merta

The aim of this study was to examine the influence of flax fibre protection with the linseed oil and a matrix modification with cement substitution with metakaolin (in 10wt% and 15wt%) on the mechanical properties of cement-based mortars under severe environmental conditions of freeze/thaw cycles. Cement-based mortars (with the dimension of 40x40x160 mm3) were reinforced by 10mm long discrete flax fibres (Linumusitatissimum) and exposed to 51 freeze/thaw cycles under laboratory condition. Their compressive and flexural strengths, as well as specific energy absorption capacity were measured after freeze/thaw cycles and compared to the results of mortars cured for same time in water. Under freeze/thaw cycles mortars reinforced with linseed oil-treated fibres showed the same range of degradation of the compressive and flexural strengths, however, a more pronounced degradation of energy absorption capacity compared to non-treated fibre reinforced mortars was observed. The matrix modification, by partial cement substitution with metakaolin showed optimistic results under freeze/thaw cycles. The compressive strength when cement was partially substituted with metakaolin (in both dosages) increased whereas the flexural strength was slightly lower in case of 10wt% substitution and markedly lower under higher (15wt%) cement substitution. The most relevant is that the decrease of the energy absorption capacity of the fibre reinforced mortar was completely prevented when cement was substituted with metakaolin. It is shown that the energy absorption of the non-treated fibre reinforced mortars increases by 27% when cement was substituted with metakaolin (both 10wt% and 15wt%).


2020 ◽  
Vol 11 (1) ◽  
pp. 1
Author(s):  
Joseph Abah Apeh ◽  
Juliet Eyum Ameh

Self-compacting concrete (SCC) has great potentials as it offers several environmental, economic and technical benefits. Moreover, the use of fibers extends its possibilities since fibers arrest cracks and retard their propagation. Incorporation of Quarry Dust (QD) in SCC help to reduce environmental hazards during the production of QD. This study evaluated the fresh and hardened properties of steel fiber self-compacting concrete (SFSCC) incorporating QD. The optimum fiber and QD contents with no adverse effects on fresh and hardened properties were determined. A comparative study on behavior of SCC and SFSCC mixtures in terms of workability, compressive strength, compressive strength development ratio, tensile, flexural and energy absorption capacity was carried out. Test results showed that compressive strength increased with increase in QD contents at fixed fiber content by mass of Portland cement (PC) and then decreased. Strength development ratio (C28/C7) for SCC was 1.13, while it was 1.06, 1.08, 1.10 and 1.01 after reinforcing with 0.10, 0.20 and 0.30 contents of fiber. The compressive, tensile, flexural and energy absorption capacity or Toughness of SFSCC increased with the inclusion of the aforementioned contents of steel fiber up to 0.20 % volume of total binder at constant QD content and then decreased when compared with control SCC values. From these results, optimum value for the variables studied was obtained from mix QD20 + 0.2fr. Hence, steel fiber and QD could be successfully used in SCC production not minding the slight draw back on workability of SCC caused by inclusion of steel fiber, but with a modified dosage of super-plasticizer (SP), fresh and hardened properties, in accordance with specifications in relevant code(s) can be achieved.


2020 ◽  
Vol 20 (1) ◽  
pp. 319-325
Author(s):  
Min-Jae Kim ◽  
Hong-Joon Choi ◽  
Booki Chun ◽  
Wonsik Shin ◽  
Doo-Yeol Yoo

This study aims to enhance the energy absorption capacity of cementitious composites with 2 vol.% of polyethylene fibers, by adjusting mixing ingredients and curing conditions. Ground blast furnace slag, cement kiln dust, limestone powder, and silica fume were incorporated, and two different curing conditions were applied: 72 h of curing at 90 ℃ and 120 h of curing at 40 ℃. Compressive strength test and direct tensile test were performed on 6 mixtures and the test results were compared with those of ultra-high-performance concrete and engineered cementitious composite specimens. The maximum compressive strength of the 6 mixtures was measured to be approximately 117 MPa. The higher cement replacement ratio of the other components resulted in a decrease in the compressive strength of the specimens cured at 90 ℃. In the direct tensile test, the specimens cured at 40 ℃ exhibited lower tensile strength than those cured at 90 ℃, but the strain capacity was increased by approximately 305% and reached 7.7%. This also resulted in an enhancement of the energy absorption capacity from 80%–292% because of the differences in micro-cracking and fracturing behaviors, such as an increase inthe number of micro-cracks and decrease in crack width.


2018 ◽  
Vol 22 (4) ◽  
pp. 948-961 ◽  
Author(s):  
Jinxiang Chen ◽  
Xindi Yu ◽  
Mengye Xu ◽  
Yoji Okabe ◽  
Xiaoming Zhang ◽  
...  

For the development of new types of lightweight sandwich structures, the compressive properties and strengthening mechanism of the middle-trabecular beetle elytron plate were investigated for various values of η (the ratio of the trabecular radius to the honeycomb wall length). The results are as follows: (1) When η = 0.1, the increases in the compressive strength and standard energy absorption capacity of the middle-trabecular beetle elytron plate compared with the honeycomb plate exceed those of the end-trabecular beetle elytron plate; with an increase to η = 0.15, the compressive strength remains nearly the same, the energy absorption capacity undergoes a significant further increase, and the trabeculae exhibit Φ-type failure. (2) The strengthening mechanism that gives rise to the compressive properties of the middle-trabecular beetle elytron plate is proposed as follows: the trabeculae are located at the center of the honeycomb walls, where the maximum deformations would otherwise occur; they constrain the deformation of the honeycomb walls; and the number of trabeculae in the middle-trabecular beetle elytron plate also exceeds that in the end-trabecular beetle elytron plate. (3) Middle-trabecular beetle elytron plates have the advantage of facile manufacturing, which will establish a basis for promoting the application of beetle elytron plates.


2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Jie Chen ◽  
Haifeng Zhang ◽  
Yunlong Zhang ◽  
Hongtao Zhang ◽  
Qingxiang Yang ◽  
...  

In this paper, the dynamic mechanical properties of GH4720Li nickel-base alloy under a large temperature range and high and low strain rates were studied by the hot compression test. The difference of mechanical properties of GH4720Li alloy under high and low strain rates was analyzed from the perspective of microstructure. The hot compression test experimental results showed that the true stress of GH4720Li alloy decreased at a low strain rate as the trial temperature elevated. Nevertheless, it was abnormal that the true stress increased at high strain rate condition as temperature elevated. By comparing the microstructure under high and low strain rates, it was found that the precipitates under low strain conditions contained a large amount of Cr (Mo). However, the content of Cr (Mo) in the precipitates at a high strain rate decreased, while the content of Fe increased. It would be concluded that Cr (Mo) would reduce the compressive strength and plasticity of GH4720Li alloy, while Fe would increase the compressive strength and plasticity of GH4720Li alloy. In addition, under the condition of a low strain rate, the shape of Cr (Mo) precipitates obtained at 20°C was lamellar, but it was spherical at 800°C. The compressive strength of GH4720Li composites with lamellar precipitates was higher than that of spherical precipitates.


1989 ◽  
Vol 26 (3) ◽  
pp. 479-483 ◽  
Author(s):  
V. R. Parameswaran ◽  
M. Paradis ◽  
Y. P. Handa

Cylindrical samples of frozen sand containing tetrahydrofuran hydrate were tested under uniaxial compression at 267 K and strain rates between 10−6 and 10−3 s−1. In the low strain rate region the compressive strength of the samples was higher than that of frozen sand containing ice. For example, at 267 K and a strain rate of 10−6 s−1 the peak stress for the frozen sand containing hydrate was about 16 MPa, whereas the corresponding value for the frozen sand containing ice was only 10.5 MPa. The strain rate dependence of stress for the frozen sand containing hydrate was much smaller than that of frozen sand containing ice, so that at higher strain rates the compressive strengths of the two materials become almost the same. Key words: tetrahydrofuran hydrate, frozen sand, mechanical properties, compressive strength, creep behavior.


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