scholarly journals Structural Reinforcement Effect of a Flexible Strain Sensor Integrated with Pneumatic Balloon Actuators for Soft Microrobot Fingers

Micromachines ◽  
2021 ◽  
Vol 12 (4) ◽  
pp. 395
Author(s):  
Satoshi Konishi ◽  
Fuminari Mori ◽  
Ayano Shimizu ◽  
Akiya Hirata

Motion capture of a robot and tactile sensing for a robot require sensors. Strain sensors are used to detect bending deformation of the robot finger and to sense the force from an object. It is important to introduce sensors in effective combination with actuators without affecting the original performance of the robot. We are interested in the improvement of flexible strain sensors integrated into soft microrobot fingers using a pneumatic balloon actuator (PBA). A strain sensor using a microchannel filled with liquid metal was developed for soft PBAs by considering the compatibility of sensors and actuators. Inflatable deformation generated by PBAs, however, was found to affect sensor characteristics. This paper presents structural reinforcement of a liquid metal-based sensor to solve this problem. Parylene C film was deposited into a microchannel to reinforce its structure against the inflatable deformation caused by a PBA. Parylene C deposition into a microchannel suppressed the interference of inflatable deformation. The proposed method enables the effective combination of soft PBAs and a flexible liquid metal strain sensor for use in microrobot fingers.

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1970 ◽  
Author(s):  
Donghyeon Ryu ◽  
Alfred Mongare

In this study, a flexible strain sensor is devised using corrugated bilayer thin films consisting of poly(3-hexylthiophene) (P3HT) and poly(3,4-ethylenedioxythiophene)-polystyrene(sulfonate) (PEDOT:PSS). In previous studies, the P3HT-based photoactive non-corrugated thin film was shown to generate direct current (DC) under broadband light, and the generated DC voltage varied with applied tensile strain. Yet, the mechanical resiliency and strain sensing range of the P3HT-based thin film strain sensor were limited due to brittle non-corrugated thin film constituents. To address this issue, it is aimed to design a mechanically resilient strain sensor using corrugated thin film constituents. Buckling is induced to form corrugation in the thin films by applying pre-strain to the substrate, where the thin films are deposited, and releasing the pre-strain afterwards. It is known that corrugated thin film constituents exhibit different optical and electronic properties from non-corrugated ones. Therefore, to design the flexible strain sensor, it was studied to understand how the applied pre-strain and thickness of the PEDOT:PSS conductive thin film affects the optical and electrical properties. In addition, strain effect was investigated on the optical and electrical properties of the corrugated thin film constituents. Finally, flexible strain sensors are fabricated by following the design guideline, which is suggested from the studies on the corrugated thin film constituents, and the DC voltage strain sensing capability of the flexible strain sensors was validated. As a result, the flexible strain sensor exhibited a tensile strain sensing range up to 5% at a frequency up to 15 Hz with a maximum gauge factor ~7.


Author(s):  
Austin Smith ◽  
Hamzeh Bardaweel

In this work a flexible strain sensor is fabricated using Fused Deposition Modeling (FDM) 3D printing technique. The strain sensor is fabricated using commercially available flexible Thermoplastic Polyurethane (TPU) filaments and liquid metal Galinstan Ga 68.5% In 21% Sn 10%. The strain sensor consists of U-shape 2.34mm long and 0.2mm deep channels embedded inside a TPU 3D printed structure. The performance of the strain sensor is measured experimentally. Gauge Factor is estimated by measuring change in electric resistance when the sensor is subject to 13.2% – 38.6% strain. Upon straining and unstraining, results from characterization tests show high linearity in the range of 13.2% to 38.6% strain with very little hysteresis. However, changes due to permanent deformations are a limiting factor in the usefulness of these sensors because these changes limit the consistency of the device. FDM 3D printing shows promise as a method for fabricating flexible strain sensors. However, more investigation is needed to look at the effects of geometries and 3D printing process parameters on the yield elongation of the flexible filaments. Additionally, more investigation is needed to observe the effect of distorted dimensions of the 3D printed channels on the sensitivity of the strain sensor. It is anticipated that successful implementation of these commercially available filaments and FDM 3D printers will lead to reduction in cost and complexity of developing these flexible sensors.


2010 ◽  
Vol 2010 ◽  
pp. 1-5 ◽  
Author(s):  
Fernando Martinez ◽  
Gregorio Obieta ◽  
Ion Uribe ◽  
Tomasz Sikora ◽  
Estibalitz Ochoteco

The design and characterization of polymer-based self-standing flexible strain sensors are presented in this work. Properties as lightness and flexibility make them suitable for the measurement of strain in applications related with wearable electronics such as robotics or rehabilitation devices. Several sensors have been fabricated to analyze the influence of size and electrical conductivity on their behavior. Elongation and applied charge were precisely controlled in order to measure different parameters as electrical resistance, gauge factor (GF), hysteresis, and repeatability. The results clearly show the influence of size and electrical conductivity on the gauge factor, but it is also important to point out the necessity of controlling the hysteresis and repeatability of the response for precision-demanding applications.


Nanomaterials ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 120
Author(s):  
Rui Wang ◽  
Xiaoyang Zhu ◽  
Luanfa Sun ◽  
Shuai Shang ◽  
Hongke Li ◽  
...  

The development of strain sensors with high sensitivity and stretchability is essential for health monitoring, electronic skin, wearable devices, and human-computer interactions. However, sensors that combine high sensitivity and ultra-wide detection generally require complex preparation processes. Here, a novel flexible strain sensor with high sensitivity and transparency was proposed by filling a multiwalled carbon nanotube (MWCNT) solution into polydimethylsiloxane (PDMS) channel films fabricated via an electric field-driven (EFD) 3D printing and molding hybrid process. The fabricated flexible strain sensor with embedded MWCNT networks had superior gauge factors of 90, 285, and 1500 at strains of 6.6%, 14%, and 20%, respectively. In addition, the flexible strain sensors with an optical transparency of 84% offered good stability and durability with no significant change in resistance after 8000 stretch-release cycles. Finally, the fabricated flexible strain sensors with embedded MWCNT networks showed good practical performance and could be attached to the skin to monitor various human movements such as wrist flexion, finger flexion, neck flexion, blinking activity, food swallowing, and facial expression recognition. These are good application strategies for wearable devices and health monitoring.


2020 ◽  
Vol 12 (19) ◽  
pp. 22200-22211 ◽  
Author(s):  
Jing Chen ◽  
Jinjie Zhang ◽  
Zebang Luo ◽  
Jinyong Zhang ◽  
Lin Li ◽  
...  

Sensors ◽  
2019 ◽  
Vol 19 (5) ◽  
pp. 1077 ◽  
Author(s):  
Wei Xu ◽  
Tingting Yang ◽  
Feng Qin ◽  
Dongdong Gong ◽  
Yijia Du ◽  
...  

Flexible strain sensors have a wide range of applications in biomedical science, aerospace industry, portable devices, precise manufacturing, etc. However, the manufacturing processes of most flexible strain sensors previously reported have usually required high manufacturing costs and harsh experimental conditions. Besides, research interests are often focused on improving a single attribute parameter while ignoring others. This work aims to propose a simple method of manufacturing flexible graphene-based strain sensors with high sensitivity and fast response. Firstly, oxygen plasma treats the substrate to improve the interfacial interaction between graphene and the substrate, thereby improving device performance. The graphene solution is then sprayed using a soft PET mask to define a pattern for making the sensitive layer. This flexible strain sensor exhibits high sensitivity (gauge factor ~100 at 1% strain), fast response (response time: 400–700 μs), good stability (1000 cycles), and low overshoot (<5%) as well. Those processes used are compatible with a variety of complexly curved substrates and is expected to broaden the application of flexible strain sensors.


Nanomaterials ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 951
Author(s):  
Sung-Yeob Jeong ◽  
Jun-Uk Lee ◽  
Sung-Moo Hong ◽  
Chan-Woo Lee ◽  
Sung-Hwan Hwang ◽  
...  

Bio-compatible strain sensors based on elastomeric conductive polymer composites play pivotal roles in human monitoring devices. However, fabricating highly sensitive and skin-like (flexible and stretchable) strain sensors with broad working range is still an enormous challenge. Herein, we report on a novel fabrication technology for building elastomeric conductive skin-like composite by mixing polymer solutions. Our e-skin substrates were fabricated according to the weight of polydimethylsiloxane (PDMS) and photosensitive polyimide (PSPI) solutions, which could control substrate color. An e-skin and 3-D flexible strain sensor was developed with the formation of laser induced graphene (LIG) on the skin-like substrates. For a one-step process, Laser direct writing (LDW) was employed to construct superior durable LIG/PDMS/PSPI composites with a closed-pore porous structure. Graphene sheets of LIG coated on the closed-porous structure constitute a deformable conductive path. The LIG integrated with the closed-porous structure intensifies the deformation of the conductive network when tensile strain is applied, which enhances the sensitivity. Our sensor can efficiently monitor not only energetic human motions but also subtle oscillation and physiological signals for intelligent sound sensing. The skin-like strain sensor showed a perfect combination of ultrawide sensing range (120% strain), large sensitivity (gauge factor of ~380), short response time (90 ms) and recovery time (140 ms), as well as superior stability. Our sensor has great potential for innovative applications in wearable health-monitoring devices, robot tactile systems, and human–machine interface systems.


2018 ◽  
Vol 6 (30) ◽  
pp. 8160-8170 ◽  
Author(s):  
Yalong Wang ◽  
Yanyan Jia ◽  
Yujie Zhou ◽  
Yan Wang ◽  
Guoqiang Zheng ◽  
...  

A polydopamine (PDA)/carbon nanotube (CNT)/elastic band (EB) flexible strain sensor has desirable integration of an ultra-high strain range (920% strain), large sensitivity and superior durability (10 000 cycles).


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