scholarly journals Heat Dissipation in Epoxy/Amine-Based Gradient Composites with Alumina Particles: A Critical Evaluation of Thermal Conductivity Measurements

Polymers ◽  
2018 ◽  
Vol 10 (10) ◽  
pp. 1131 ◽  
Author(s):  
Matthias Morak ◽  
Philipp Marx ◽  
Mario Gschwandl ◽  
Peter Filipp Fuchs ◽  
Martin Pfost ◽  
...  

Abstract: For the design of the next generation of microelectronic packages, thermal management is one of the key aspects and must be met by the development of polymers with enhanced thermal conductivity. While all polymer classes show a very low thermal conductivity, this shortcoming can be compensated for by the addition of fillers, yielding polymer-based composite materials with high thermal conductivity. The inorganic fillers, however, are often available only in submicron- and micron-scaled dimensions and, consequently, can sediment during the curing reaction of the polymer matrix. In this study, an epoxy/amine resin was filled with nano- and submicron-scaled alumina particles, yielding a gradient composite. It was found that the thermal conductivity according to laser flash analysis of a sliced specimen ranged from 0.25 to 0.45 W·m−1·K−1 at room temperature. If the thermal conductivity of an uncut specimen was measured with a guarded heat flow meter, the ‘averaged’ thermal conductivity was measured to be only 0.25 W·m−1·K−1. Finite element analysis revealed that the heat dissipation through a gradient composite was of intermediate speed in comparison with homogeneous composites exhibiting a non-gradient thermal conductivity of 0.25 and 0.45 W·m−1·K−1.

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 2072
Author(s):  
Wei-Cheng Cheng ◽  
Yi-Ting Hsieh ◽  
Wei-Ren Liu

In this study, we demonstrate the use of silicone/few-layered hexagonal boron nitride (FL-hBN) composites for heat dissipation applications. FL-hBN is synthesized via a green, facile, low-cost and scalable liquid exfoliation method using a jet cavitation process. The crystal structures, surface morphologies and specific surface areas of pristine h-BN and FL-hBN were characterized by XRD, SEM, TEM and AFM (atomic force microscopy). The results confirmed that FL-hBN with a thickness of ~4 nm was successfully obtained from the exfoliation process. In addition, we introduced both pristine h-BN and FL-hBN into silicone with different ratios to study their thermal properties. The results of the laser flash analysis indicate that the silicon/FL-hBN composite exhibited a higher thermal conductivity than that of the silicone/h-BN composite. With the optimal loading content of 30 wt.% FL-hBN content, the thermal conductivity of the composite could be enhanced to 230%, which is higher than that of silicone/h-BN (189%). These results indicate that jet cavitation is an effective and swift way to obtain few-layered hexagonal boron nitride that could effectively enhance the thermal conductivity of silicone composites.


Symmetry ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 433
Author(s):  
Junghyun Park ◽  
Kyeongsik Son ◽  
Junghoon Lee ◽  
Donghyun Kim ◽  
Wonsub Chung

Anodizing was applied to improve the heat dissipation performance of aluminum (Al) alloys, by forming an oxide layer, such that they could be employed in aerospace applications. The methods employed were hard sulfuric acid (high hardness), soft sulfuric acid (low hardness), boric-sulfuric mixed acid, tin-sulfuric mixed acid, and chromic acid solutions. Each process was completed under optimized conditions. The surface morphology was observed using field emission scanning electron microscopy (FE-SEM) and a digital camera. For the determination of thermal performance, Fourier transform infrared spectroscopy (FT-IR) was used to measure the emissivity at 50 °C, and laser flash analysis (LFA) was utilized to analyze the thermal diffusivity at room temperature to 300 °C. The radiative property of metals is often ignored because of their low emissivity, however, in this research, the emissivity of the metal oxides was found to be higher than that of bare metal series. This study improved the heat dissipation properties by oxidization of Al via the anodizing process.


Author(s):  
Andrew A. Wereszczak ◽  
J. Emily Cousineau ◽  
Kevin Bennion ◽  
Hsin Wang ◽  
Randy H. Wiles ◽  
...  

The apparent thermal conductivity of packed copper wire test specimens was measured parallel and perpendicular to the axis of the wire using laser flash, transient plane source, and transmittance test methods. Approximately 50% wire packing efficiency was produced in the specimens using either 670- or 925-μm-diameter copper wires that both had an insulation coating thickness of 37 μm. The interstices were filled with a conventional varnish material and also contained some remnant porosity. The apparent thermal conductivity perpendicular to the wire axis was about 0.5–1 W/mK, whereas it was over 200 W/mK in the parallel direction. The Kanzaki model and an finite element analysis (FEA) model were found to reasonably predict the apparent thermal conductivity perpendicular to the wires but thermal conductivity percolation from nonideal wire-packing may result in their underestimation of it.


2019 ◽  
Vol 116 (6) ◽  
pp. 635 ◽  
Author(s):  
Juhani Heimo ◽  
Ari Jokilaakso ◽  
Marko Kekkonen ◽  
Merete Tangstad ◽  
Anne Støre

In ilmenite smelting furnaces, a freeze lining of solidified slag is used to protect the furnace refractories against the aggressive titanium slag. Freeze lining thickness cannot be measured directly due to harshness of conditions inside the process, thus process modelling is required. Several parameters influence the thickness of the freeze-lining, one of them being thermal conductivity of the frozen slag. However, there is a lack of thermal conductivity values for high titanium slags −especially as a function of temperature. In this study, thermal conductivity of three titanium slag samples and an additional sample of freeze-lining was measured from room temperature to 1100/1400 °C with the laser flash analysis method. In addition, thermal expansion and microstructures of the samples were studied to provide an extensive understanding of how microstructure will affect thermal conductivity. The thermal conductivity of the slag samples was found to increase from 1.2 to a maximum of 2.4 W/(m K) when increasing temperature from room temperature to 1100 °C. An additional experiment at 1400 °C showed that the thermal conductivity increased further as the temperature increased. The freeze-lining sample behaves differently, with conductivity being the highest at room temperature, 2.2 W/(m K).


2015 ◽  
Vol 22 (4) ◽  
pp. 521-530 ◽  
Author(s):  
Jerzy Szałapak ◽  
Konrad Kiełbasiński ◽  
Jakub Krzemiński ◽  
Anna Młożniak ◽  
Elżbieta Zwierkowska ◽  
...  

AbstractThe Low Temperature Joining Technique(LTJT) using silver compounds enables to significantly increase the thermal conductivity between joined elements, which is much higher than for soldered joints. However, it also makes difficult to measure the thermal conductivity of the joint.The Laser Flash Analysis(LFA) is a non-intrusive method of measuring the temperature rise of one surface of a specimen after excitation with a laser pulse of its other surface. The main limitation of the LFA method is its standard computer software, which assumes the dimensions of a bonded component to be similar to those of the substrate, because it uses the standard Parker’s formula dedicated for one-dimensional heat flow. In the paper a special design of measured specimen was proposed, consisting of two copper plates of different size joined with the sintered silver layer. It was shown that heat properties of these specimens can also be measured after modifying the LFA method. The authors adapted these specimens by masking the false heat signal sourced from the uncovered plate area. Another adaptation was introducing a correcting factor of the heat travel distance, which was calculated with heat-flow simulations and placed into the Parker’s formula. The heat-flow simulated data were compared with the real LFA measurement results, which enabled estimation of the joint properties,e.g.its porosity.


Author(s):  
Yulong Ji ◽  
Gen Li ◽  
Hongbin Ma ◽  
Yuqing Sun

In order to improve thermal interface material (TIM), vertically aligned carbon nanotube (VACNT) arrays were synthesized by the chemical vapor deposition method, and then transferred by dipping in hydrofluoric acid (HF acid) solution to get a free standing VACNT array. Different TIM samples with sandwiched structures were fabricated by inserting the free standing VACNT arrays between two copper plates with and without bonding materials. The laser flash analysis method was applied to measure the overall thermal conductivity of these samples. Results show that: compared with two copper plates in direct contact, thermal conductivity of samples only with VACNT arrays as TIM can be enhanced about 142%–460% depending on the thickness of VACNT arrays. Conventional TIM made up of thermal paste (TG-550 with thermal conductivity of 5 W/mK) and a thermal pad (TP-260 US with thermal conductivity of 6 W/mK) was used as a bonding material between copper plates and VACNT arrays, thermal conductivity has been shown to further improve with the highest values at 8.904 W/mK and 10.17 W/mK corresponding to the different bonding materials and different thicknesses of VACNT arrays used. Results also show that the thicker the VACNT array is when used as a TIM, the lower the overall thermal conductivity of the corresponding samples. This lower thermal conductivity caused by more defects in amorphous carbon of thicker VACNT arrays and lower density of the corresponding sandwiched samples.


2020 ◽  
Vol 4 (4) ◽  
pp. 180
Author(s):  
Hao Zhang ◽  
Xiaowen Zhang ◽  
Zhou Fang ◽  
Yao Huang ◽  
Hong Xu ◽  
...  

At present, the rapid accumulation of heat and the heat dissipation of electronic equipment and related components are important reasons that restrict the miniaturization, high integration, and high power of electronic equipment. It seriously affects the performance and life of electronic devices. Hence, improving the thermal conductivity of polymer composites (TCPCs) is the key to solving this problem. Compared with manufacturing intrinsic thermally conductive polymer composites, the method of filling the polymer matrix with thermally conductive fillers can better-enhance the thermal conductivity (λ) of the composites. This review starts from the thermal conduction mechanism and describes the factors affecting the λ of polymer composites, including filler type, filler morphology and distribution, and the functional surface treatment of fillers. Next, we introduce the preparation methods of filled thermally conductive polymer composites with different filler types. In addition, some commonly used thermal-conductivity theoretical models have been introduced to better-analyze the thermophysical properties of polymer composites. We discuss the simulation of λ and the thermal conduction process of polymer composites based on molecular dynamics and finite element analysis methods. Meanwhile, we briefly introduce the application of polymer composites in thermal management. Finally, we outline the challenges and prospects of TCPCs.


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