scholarly journals Optimization and Comparison of Three Cell Disruption Processes on Lipid Extraction from Microalgae

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 369
Author(s):  
María Catalina Quesada-Salas ◽  
Guillaume Delfau-Bonnet ◽  
Gaëlle Willig ◽  
Nils Préat ◽  
Florent Allais ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Lipid Extraction ◽  
Specific Energy Consumption ◽  
Dry Weight ◽  
Milling Process ◽  
Cell Disruption ◽  
Operating Conditions ◽  
Low Flow ◽  
Nannochloropsis Gaditana ◽  
Bead Milling

This study reports on the optimization of the operating conditions using response surface methodology and a comparative study of three promising technologies of cell disruption (bead milling, microwaves and ultrasound) to increase the lipid extraction from Nannochloropsis oceanica, Nannochloropsis gaditana and Tetraselmis suecica. Central composite designs were used for the optimization of ultrasound and microwave processes. The performance of the cell disruption processes in breaking down microalgae cells is dependent on the strain of microalgae. Microwaves (91 °C for 25 min) were the most efficient for the recovery of lipids from N. oceanica, reaching a lipid content of 49.0% dry weight. For N. gaditana, ultrasound process (80% of amplitude for 30 min) was the most efficient in terms of lipid recovery (21.7% dry weight). The two aforementioned processes are ineffective in disturbing T. suecica whatever the operating conditions used. Only the bead milling process at low flow feed rate with 0.4 mm zirconia beads made it possible to extract 12.6% dry weight from T. suecica. The fatty acid profiles of N. oceanica and T. suecica are affected by the cell disruption process applied. The calculation of specific energy consumption has shown that this criterion should not be neglected. The choice of the most suitable cell disruption process can be defined according to numerous parameters such as the microalgae studied, the total lipid extracted, the fatty acids sought, or the energy consumption.

scholarly journals Energetic and exergetic analysis of a convective drier: A case study of potato drying process

2020 ◽  
Vol 5 (1) ◽  
pp. 563-572
Author(s):  
Iman Golpour ◽  
Mohammad Kaveh ◽  
Reza Amiri Chayjan ◽  
Raquel P. F. Guiné
Keyword(s):  
Energy Consumption ◽  
Research Work ◽  
Specific Energy Consumption ◽  
Exergy Efficiency ◽  
Operating Conditions ◽  
Energy Utilization ◽  
Convective Drying ◽  
Drying Time ◽  
Energy And Exergy ◽  
Exergy Losses

AbstractThis research work focused on the evaluation of energy and exergy in the convective drying of potato slices. Experiments were conducted at four air temperatures (40, 50, 60 and 70°C) and three air velocities (0.5, 1.0 and 1.5 m/s) in a convective dryer, with circulating heated air. Freshly harvested potatoes with initial moisture content (MC) of 79.9% wet basis were used in this research. The influence of temperature and air velocity was investigated in terms of energy and exergy (energy utilization [EU], energy utilization ratio [EUR], exergy losses and exergy efficiency). The calculations for energy and exergy were based on the first and second laws of thermodynamics. Results indicated that EU, EUR and exergy losses decreased along drying time, while exergy efficiency increased. The specific energy consumption (SEC) varied from 1.94 × 105 to 3.14 × 105 kJ/kg. The exergy loss varied in the range of 0.006 to 0.036 kJ/s and the maximum exergy efficiency obtained was 85.85% at 70°C and 0.5 m/s, while minimum exergy efficiency was 57.07% at 40°C and 1.5 m/s. Moreover, the values of exergetic improvement potential (IP) rate changed between 0.0016 and 0.0046 kJ/s and the highest value occurred for drying at 70°C and 1.5 m/s, whereas the lowest value was for 70°C and 0.5 m/s. As a result, this knowledge will allow the optimization of convective dryers, when operating for the drying of this food product or others, as well as choosing the most appropriate operating conditions that cause the reduction of energy consumption, irreversibilities and losses in the industrial convective drying processes.

Conduction Roaster for Accelerated Roasting of Peanut

2021 ◽  
Vol 58 (02) ◽  
pp. 112-123
Author(s):  
Rakesh Kumar Raigar ◽  
Hari Niwas Mishra
Keyword(s):  
Energy Consumption ◽  
Specific Energy ◽  
Rotational Speed ◽  
Specific Energy Consumption ◽  
Quality Parameters ◽  
Operating Conditions ◽  
Moisture Loss ◽  
Optimum Operating ◽  
Small Scale ◽  
Roasting Temperature

Roasting is one of the thermo-mechanical operation in cereals and oilseeds processing. Low-capacity machine for mechanisation of roasting is necessary for small-scale processing. A conduction-type motorised rotary roaster (8 kg per batch) was designed and developed for roasting of peanuts. Performance of the roaster was evaluated in terms of moisture loss, scorched kernels, and specific energy consumption for accelerated roasting of peanut. The effects of different roasting conditions were studied to determine the optimum operating conditions of the roaster. Quality indices of peanuts as moisture loss (kg.kg-1), scorched kernel (%), and specific energy consumption (kWh.kg-1) were dependent on the operating conditions. The optimum value of moisture loss (0.041± 0.003 kg.kg-1), scorched kernel (0.93± 0.0.004 % ), and specific energy consumption (0.185 ± 0.005 kWh.kg-1) were obtained at roasting temperature of 170°C, roasting time of 15 min, and rotational speed of 20 rpm for roasting peanut. The roasting characteristics of peanut decreased linearly with increase in the temperature and time; and decrease in the rotational speed. The inferior quality parameters were observed at higher temperatures, speed and medium time of roasting. The study indicated optimum roasting temperature of peanut to be 170°C, and further increase in the process temperature had undesirable effects on roasted peanut quality due to high loss of moisture.

Membrane Distillation Desalination System With Gap Circulation and Cooling Using a Built-in Heat Exchanger

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Atia E. Khalifa
Keyword(s):  
Energy Consumption ◽  
Heat Exchanger ◽  
Specific Energy Consumption ◽  
Membrane Distillation ◽  
Operating Conditions ◽  
Water Desalination ◽  
Module Design ◽  
Membrane Surfaces ◽  
Best Value ◽  
Feed Temperature

Abstract A comprehensive experimental investigation is conducted to evaluate the performance of a new flux-enhanced compact water gap membrane distillation (WGMD) module design with gap circulation and cooling for water desalination. The new design uses a separate circulation loop to circulate the gap water, and a built-in heat exchanger coil implanted inside the coolant stream channel for cooling the circulated gap water. The WGMD modules with circulation and with circulation and cooling are compared with conventional WGMD without circulation. Variations of distillate flux, temperatures, and energy consumption are presented at different design operating conditions. Circulation and cooling of the gap water greatly enhance the output flux due to gap water motion and increase the temperature difference between membrane surfaces. However, the enhancement in flux was achieved at the expense of energy consumption. Circulation and cooling of gap water are more effective with bigger gap widths. Feed flowrate showed significant effects with gap water circulation and cooling. The electrical specific energy consumption (SEC) showed the best value of 7.9 and 8.8 kWh/m3 at a feed temperature of 70 °C for both conventional WGMD and WGMD with circulation modules, while the best value of SEC for the WGMD module with gap circulation and cooling was 9.4 kWh/m3 at a feed temperature of 80 °C.

Energy efficiency in membrane bioreactors

2013 ◽  
Vol 67 (12) ◽  
pp. 2685-2691 ◽  
Author(s):  
B. Barillon ◽  
S. Martin Ruel ◽  
C. Langlais ◽  
V. Lazarova
Keyword(s):  
Energy Consumption ◽  
Specific Energy Consumption ◽  
Hollow Fibre ◽  
Membrane Bioreactors ◽  
Operating Conditions ◽  
Key Factor ◽  
The Usa ◽  
Design Loads ◽  
Operation Parameters ◽  
Energy Audits

Energy consumption remains the key factor for the optimisation of the performance of membrane bioreactors (MBRs). This paper presents the results of the detailed energy audits of six full-scale MBRs operated by Suez Environnement in France, Spain and the USA based on on-site energy measurement and analysis of plant operation parameters and treatment performance. Specific energy consumption is compared for two different MBR configurations (flat sheet and hollow fibre membranes) and for plants with different design, loads and operation parameters. The aim of this project was to understand how the energy is consumed in MBR facilities and under which operating conditions, in order to finally provide guidelines and recommended practices for optimisation of MBR operation and design to reduce energy consumption and environmental impacts.

scholarly journals Research on the Work Process of a Station for Preparing Forage

2020 ◽  
Vol 12 (3) ◽  
pp. 1050
Author(s):  
Andrzej Marczuk ◽  
Wojciech Misztal ◽  
Sergey Bulatov ◽  
Vladimir Nechayev ◽  
Petr Savinykh
Keyword(s):  
Energy Consumption ◽  
Specific Energy Consumption ◽  
Experimental Studies ◽  
Evaluation Criteria ◽  
Operating Conditions ◽  
Measuring Instruments ◽  
Special Role ◽  
Work Process ◽  
Location Parameters

Forage from grain plays a special role in animal nutrition because it constitutes feed with a high content of readily available carbohydrates. Unfortunately, the equipment used to prepare forage is often manufactured without the necessary justification and confirmation of the declared sizes and indicators of the work process. This forms the basis for our theoretical and experimental studies. Research has been carried out to provide justification of the design and operating parameters of the patented station for producing forage from cereal crops. This article describes the technology for preparing forage from grain and provides a detailed description of the station used and the principle of its operation. During the experiments, we studied the influence of the angle α of setting the grid-work (plate) and the distance S from the nozzle to the grid-work on the quality of forage. Qualitative, quantitative, and energy indicators have been evaluated using up-to-date measuring instruments and equipment. The method is described, and the studied factors and evaluation criteria for the preparation of forage from grain are indicated. The forage quality results are presented, as determined by the content of whole grains in it via the residue on a sieve with a sieve size of 3 mm when preparing it with a different combination of the studied factors. The analysis of the energy consumption results of the process of preparing forage from grain under various operating conditions of the plant is shown. As a result, the optimal location parameters of the passive grinder have been found, allowing to obtain high-quality forage with minimal power consumption of the electric motor. A grid-work should be used as a grinder. Its installation angle should be 30°, and the distance between the grid-work and the nozzle should be 205 mm. With this combination of parameters, the specific energy consumption is minimal and amounts to 41.5 W·h/L.

scholarly journals SI engine performance, lubricant oil deterioration, and emission: A comparison of liquid and gaseous fuel

2020 ◽  
Vol 12 (6) ◽  
pp. 168781402093045
Author(s):  
Muhammad Usman ◽  
Muhammad Wajid Saleem ◽  
Syed Saqib ◽  
Jamal Umer ◽  
Ahmad Naveed ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Natural Gas ◽  
Specific Energy ◽  
Alternative Fuels ◽  
Specific Energy Consumption ◽  
Engine Performance ◽  
Operating Conditions ◽  
Compressed Natural Gas ◽  
Lubricant Oil ◽  
Brake Power

Considering the importance of alternative fuels in IC engines for environment safety, compressed natural gas has been extensively employed in SI engines. However, scarce efforts have been made to investigate the effect of compressed natural gas on engine lubricant oil for a long duration. In this regard, a comprehensive analysis has been made on the engine performance, emissions, and lubricant oil conditions using gasoline ( G)92 and compressed natural gas at different operating conditions using reliable sampling methods. The key parameters of the engine performance like brake power and brake-specific energy consumption were investigated at 80% throttle opening within 1500–4500 range of r/min. For the sake of emission tests, speed was varied uniformly by varying the load at a constant throttle. Furthermore, the engine was run at high and low loads for lubricant oil comparison. Although compressed natural gas showed a decrease in brake-specific energy consumption (7.94%) and emissions content, ( G)92 performed relatively better in the case of brake power (39.93% increase). Moreover, a significant improvement was observed for wear debris, lubricant oil physiochemical characteristics, and additives depletion in the case of compressed natural gas than those of ( G)92. The contents of metallic particles were decreased by 23.58%, 36.25%, 42.42%, and 66.67% for iron, aluminum, copper, and lead, respectively, for compressed natural gas.

scholarly journals Vacuum and Infrared-Assisted Hot Air Impingement Drying for Improving the Processing Performance and Quality of Poria cocos (Schw.) Wolf Cubes

Foods ◽  
2021 ◽  
Vol 10 (5) ◽  
pp. 992
Author(s):  
Weipeng Zhang ◽  
Chang Chen ◽  
Zhongli Pan ◽  
Zhian Zheng
Keyword(s):  
Energy Consumption ◽  
Specific Energy Consumption ◽  
Moisture Diffusivity ◽  
Operating Conditions ◽  
Water Soluble ◽  
Vacuum Drying ◽  
Two Stage ◽  
Drying Time ◽  
Hot Air ◽  
Air Impingement

The objective of this study was to develop an efficient drying technology for poria cubes in order to improve product quality. Poria cubes were dried using different methods, including air impingement drying, infrared-assisted air impingement drying, vacuum drying, two-stage vacuum drying, and infrared-assisted air impingement drying. The results were compared with those from hot air drying. For the two-stage drying, the tested conditions were the first stage of vacuum drying with temperatures between 65–85 °C and a switching moisture ratio of 70–90%. The second stage infrared-assisted air impingement drying also had temperatures 65–85 °C. The drying kinetics (effective moisture diffusivity (Deff), Biot number (Bi), and mass transfer coefficient (k) were studied via the product qualities (broken ratio, firmness, microstructure, and water-soluble polysaccharide content) and specific energy consumption (SEC) of the drying processes. The results showed that two-stage drying led to the lowest drying time and energy consumption, and also obtained the best qualities. Box–Behnken experimental design with response surface methodology (RSM) was used to optimize the two-stage operating conditions as 82 °C under vacuum drying until a moisture content of 81% and a temperature of 69 °C with infrared-assisted air impingement drying was achieved. These findings suggested that two-stage vacuum and infrared-assisted air impingement drying is a promising method for producing high quality and energy efficient dried poria cubes.

scholarly journals Model Based Simulation and Genetic Algorithm Based Optimisation of Spiral Wound Membrane RO Process for Improved Dimethylphenol Rejection from Wastewater

Membranes ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 595
Author(s):  
Mudhar A. Al-Obaidi ◽  
Alejandro Ruiz-García ◽  
Ghanim Hassan ◽  
Jian-Ping Li ◽  
Chakib Kara-Zaïtri ◽  
...  
Keyword(s):  
Genetic Algorithm ◽  
Energy Consumption ◽  
Specific Energy ◽  
Specific Energy Consumption ◽  
Operating Conditions ◽  
Design Parameters ◽  
Channel Height ◽  
Model Based ◽  
Feed Channel ◽  
Membrane Design

Reverse Osmosis (RO) has already proved its worth as an efficient treatment method in chemical and environmental engineering applications. Various successful RO attempts for the rejection of organic and highly toxic pollutants from wastewater can be found in the literature over the last decade. Dimethylphenol is classified as a high-toxic organic compound found ubiquitously in wastewater. It poses a real threat to humans and the environment even at low concentration. In this paper, a model based framework was developed for the simulation and optimisation of RO process for the removal of dimethylphenol from wastewater. We incorporated our earlier developed and validated process model into the Species Conserving Genetic Algorithm (SCGA) based optimisation framework to optimise the design and operational parameters of the process. To provide a deeper insight of the process to the readers, the influences of membrane design parameters on dimethylphenol rejection, water recovery rate and the level of specific energy consumption of the process for two different sets of operating conditions are presented first which were achieved via simulation. The membrane parameters taken into consideration include membrane length, width and feed channel height. Finally, a multi-objective function is presented to optimise the membrane design parameters, dimethylphenol rejection and required energy consumption. Simulation results affirmed insignificant and significant impacts of membrane length and width on dimethylphenol rejection and specific energy consumption, respectively. However, these performance indicators are negatively influenced due to increasing the feed channel height. On the other hand, optimisation results generated an optimum removal of dimethylphenol at reduced specific energy consumption for a wide sets of inlet conditions. More importantly, the dimethylphenol rejection increased by around 2.51% to 98.72% compared to ordinary RO module measurements with a saving of around 20.6% of specific energy consumption.

scholarly journals Experimental Studies of Effect of Shearer Auger Operating Device Effective Width on Effectiveness of Loading Process

2019 ◽  
Vol 4 (2) ◽  
pp. 90-102
Author(s):  
O. E. Shabaev ◽  
P. P. Zinchenko ◽  
A. V. Meznikov
Keyword(s):  
Rock Mass ◽  
Energy Consumption ◽  
Specific Energy ◽  
Feed Rate ◽  
Specific Energy Consumption ◽  
Experimental Studies ◽  
Adaptive Method ◽  
Operating Conditions ◽  
Effective Width ◽  
Actual Operating

Intensification of coal mining from mine seams of 0.55–1.20 m thick requires increasing efficiency of loose coal loading that may be achieved by selecting the optimal parameters of auger operating device of a shearer. The most reliable way to determine effect of the auger parameters on the energy parameters of the shearer operation is experimental research in actual operating conditions. As the subjects of the research, we selected up-to-date UKD400 and UKD200-500 shearers, operating in representative conditions of the Krasny Partizan mine of SE SVERDLOVANTRATSIT and Ternovskaya mine of DTEK PAVLOGRADUGOL PJSC. An adaptive method for specific mining operating conditions is proposed for determining the specific energy consumption of the shearers on material disruption and loading for thin seams in actual operating conditions based on fixing the values of currents of the cutting drive motors. Based on processing of the experimental data, an indicative dependence of the power for rock mass loading on the feed rate and the effective width of the operating device is determined. Increasing the auger effective width results in increasing the loading power and specific energy consumption. At the same time, the higher the shearer feed rate, the greater the growth of the loading power and specific energy consumption. This is due to the beginning of the process of loose rock mass circulation, and the larger the auger effective width, the more intensive the circulation process, and at the lower feed rate of the shearer the process starts. A method is proposed for selecting the auger optimum effective width based on the criteria of minimum specific energy consumption and maximum commercial productivity.

scholarly journals Estimation of In-Process Power Consumption in Face Milling by Specific Energy Consumption Models

2020 ◽  
Vol 14 (6) ◽  
pp. 951-958
Author(s):  
Tetsuo Samukawa ◽  
◽  
Kazuki Shimomoto ◽  
Haruhiko Suwa
Keyword(s):  
Energy Consumption ◽  
Power Consumption ◽  
Machine Tool ◽  
Specific Energy Consumption ◽  
Green Manufacturing ◽  
Critical Issue ◽  
Milling Process ◽  
Face Milling ◽  
Proposed Model ◽  
The Face

Prediction of energy consumption in the entire production system is crucial for managing production and pursuing environmentally friendly manufacturing. One critical issue that must be addressed to realize green manufacturing is to construct a method for predicting the electric power consumed by each manufacturing device. To address this problem, we have proposed a regression-based power consumption model to predict in-process power consumption based on the strong correlation between MRR and SEC. This study is an extension of our previous work, and here, we conducted face milling experiments by utilizing ten different materials to demonstrate the applicability and generalization capability of the model. We focused on the face milling process and measured the power consumption of the machine tool during the milling process. We also determined the characteristics of the in-process power consumption in face milling from the viewpoint of SEC and MRR and the influence of the work material on SEC. The prediction accuracy of the proposed model is demonstrated by comparison with a conventional model. It was revealed that the proposed model can describe the influence of the entire machine tool on power consumption depending on the characteristics of the work materials.

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