scholarly journals Research on Fault Diagnosis of Gearbox with Improved Variational Mode Decomposition

Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3510 ◽  
Author(s):  
Zhijian Wang ◽  
Junyuan Wang ◽  
Wenhua Du

Variational Mode Decomposition (VMD) can decompose signals into multiple intrinsic mode functions (IMFs). In recent years, VMD has been widely used in fault diagnosis. However, it requires a preset number of decomposition layers K and is sensitive to background noise. Therefore, in order to determine K adaptively, Permutation Entroy Optimization (PEO) is proposed in this paper. This algorithm can adaptively determine the optimal number of decomposition layers K according to the characteristics of the signal to be decomposed. At the same time, in order to solve the sensitivity of VMD to noise, this paper proposes a Modified VMD (MVMD) based on the idea of Noise Aided Data Analysis (NADA). The algorithm first adds the positive and negative white noise to the original signal, and then uses the VMD to decompose it. After repeated cycles, the noise in the original signal will be offset to each other. Then each layer of IMF is integrated with each layer, and the signal is reconstructed according to the results of the integrated mean. MVMD is used for the final decomposition of the reconstructed signal. The algorithm is used to deal with the simulation signals and measured signals of gearbox with multiple fault characteristics. Compared with the decomposition results of EEMD and VMD, it shows that the algorithm can not only improve the signal to noise ratio (SNR) of the signal effectively, but can also extract the multiple fault features of the gear box in the strong noise environment. The effectiveness of this method is verified.

Entropy ◽  
2018 ◽  
Vol 20 (8) ◽  
pp. 611 ◽  
Author(s):  
Fuhe Yang ◽  
Xingquan Shen ◽  
Zhijian Wang

Under complicated conditions, the extraction of a multi-fault in gearboxes is difficult to achieve. Due to improper selection of methods, leakage diagnosis or misdiagnosis will usually occur. Ensemble Empirical Mode Decomposition (EEMD) often causes energy leakage due to improper selection of white noise during signal decomposition. Considering that only a single fault cycle can be extracted when MOMED (Multipoint Optimal Minimum Entropy Deconvolution) is used, it is necessary to perform the sub-band processing of the compound fault signal. This paper presents an adaptive gearbox multi-fault-feature extraction method based on Improved MOMED (IMOMED). Firstly, EEMD decomposes the signal adaptively and selects the intrinsic mode functions with strong correlation with the original signal to perform FFT (Fast Fourier transform); considering the mode-mixing phenomenon of EEMD, reconstruct the intrinsic mode functions with the same timescale, and obtain several intrinsic mode functions of the same scale to improve the entropy of fault features. There is a lot of white noise in the original signal, and EEMD can improve the signal-to-noise ratio of the original signal. Finally, through the setting of different noise-reduction intervals to extract fault features through MOMED. The proposed method is compared with EEMD and VMD (Variational Mode Decomposition) to verify its feasibility.


2020 ◽  
Vol 10 (6) ◽  
pp. 2146 ◽  
Author(s):  
Jingxuan Zhang ◽  
Hexu Sun ◽  
Zexian Sun ◽  
Yan Dong ◽  
Weichao Dong

The power converter is a significant device in a wind power system. The wind turbine will be shut down and off grid immediately with the occurrence of the insulated gate bipolar transistor (IGBT) module open-circuit fault of the power converter, which will seriously impact the stability of grid and even threaten personal safety. However, in the existing diagnosis strategies for the power converter there are few single and double IGBT module open-circuit fault diagnosis methods producing negative results, including erroneous judgment, omissive judgment and low accuracy. In this paper, a novel method to diagnose the single and double IGBT modules open-circuit faults of the permanent magnet synchronous generator (PMSG) wind turbine grid-side converter (GSC) is proposed: Primarily, by collecting the three-phase current varying with a wind speed of 22 states, including a normal state and 21 failure states of PMSG wind turbine GSC as the original signal data. Afterward, the original signal data are decomposed by using variational mode decomposition (VMD) to obtain the mode coefficient series, which are analyzed by the proposed method base on fault trend feature for extracting the trend feature vectors. Finally, the trend feature vectors are utilized as the input of the deep belief network (DBN) for decision-making and obtaining the classification results. The simulation and experimental results show that the proposed method can diagnose the single and double IGBT modules open-circuit faults of GSC, and the accuracy is higher than the benchmark models.


Energies ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1375 ◽  
Author(s):  
Hui Li ◽  
Bangji Fan ◽  
Rong Jia ◽  
Fang Zhai ◽  
Liang Bai ◽  
...  

Since variational mode decomposition (VMD) was proposed, it has been widely used in condition monitoring and fault diagnosis of mechanical equipment. However, the parameters K and α in the VMD algorithm need to be set before decomposition, which causes VMD to be unable to decompose adaptively and obtain the best result for signal decomposition. Therefore, this paper optimizes the VMD algorithm. On this basis, this paper also proposes a method of multi-domain feature extraction of signals and combines an extreme learning machine (ELM) to realize comprehensive and accurate fault diagnosis. First, VMD is optimized according to the improved grey wolf optimizer; second, the feature vectors of the time, frequency, and time-frequency domains are calculated, which are synthesized after dimensionality reduction; ultimately, the synthesized vectors are input into the ELM for training and classification. The experimental results show that the proposed method can decompose the signal adaptively, which produces the best decomposition parameters and results. Moreover, this method can extract the fault features of the signal more completely to realize accurate fault identification.


2017 ◽  
Vol 2017 ◽  
pp. 1-10 ◽  
Author(s):  
Kai Chen ◽  
Xin-Cong Zhou ◽  
Jun-Qiang Fang ◽  
Peng-fei Zheng ◽  
Jun Wang

A gear transmission system is a complex nonstationary and nonlinear time-varying coupling system. When faults occur on gear system, it is difficult to extract the fault feature. In this paper, a novel fault diagnosis method based on ensemble empirical mode decomposition (EEMD) and Deep Briefs Network (DBN) is proposed to treat the vibration signals measured from gearbox. The original data is decomposed into a set of intrinsic mode functions (IMFs) using EEMD, and then main IMFs were chosen for reconstructed signal to suppress abnormal interference from noise. The reconstructed signals were regarded as input of DBN to identify gearbox working states and fault types. To verify the effectiveness of the EEMD-DBN in detecting the faults, a series of gear fault simulate experiments at different states were carried out. Results showed that the proposed method which coupled EEMD and DBN can improve the accuracy of gear fault identification and it is capable of applying to fault diagnosis in practical application.


Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 661 ◽  
Author(s):  
Xiaoyang Bi ◽  
Shuqian Cao ◽  
Daming Zhang

The evaluation and fault diagnosis of a diesel engine’s health conditions without disassembly are very important for diesel engine safe operation. Currently, the research on fault diagnosis has focused on the time domain or frequency domain processing of vibration signals. However, early fault signals are mostly weak energy signals, and the fault information cannot be completely extracted by time domain and frequency domain analysis. Thus, in this article, a novel fault diagnosis method of diesel engine valve clearance using the improved variational mode decomposition (VMD) and bispectrum algorithm is proposed. First, the experimental study was designed to obtain fault vibration signals. The improved VMD method by choosing the optimal decomposition layers is applied to denoise vibration signals. Then the bispectrum analysis of the reconstructed signal after VMD decomposition is carried out. The results show that bispectrum image under different working conditions exhibits obviously different characteristics respectively. At last, the diagonal projection method proposed in this paper was used to process the bispectrum image, and the fourth order cumulant is calculated. The calculation results show that three states of the valve clearance are successfully distinguished.


Entropy ◽  
2020 ◽  
Vol 22 (9) ◽  
pp. 995 ◽  
Author(s):  
Tao Liang ◽  
Hao Lu

Aiming at the problem that it is difficult to extract fault features from the nonlinear and non-stationary vibration signals of wind turbine rolling bearings, which leads to the low diagnosis and recognition rate, a feature extraction method based on multi-island genetic algorithm (MIGA) improved variational mode decomposition (VMD) and multi-features is proposed. The decomposition effect of the VMD method is limited by the number of decompositions and the selection of penalty factors. This paper uses MIGA to optimize the parameters. The improved VMD method is used to decompose the vibration signal into a number of intrinsic mode functions (IMF), and a group of components containing the most information is selected through the Holder coefficient. For these components, multi-features based on Renyi entropy feature, singular value feature, and Hjorth parameter feature are extracted as the final feature vector, which is input to the classifier to realize the fault diagnosis of rolling bearing. The experimental results prove that the proposed method can more effectively extract the fault characteristics of rolling bearings. The fault diagnosis model based on this method can accurately identify bearing signals of 16 different fault types, severity, and damage points.


2019 ◽  
Vol 39 (2) ◽  
pp. 335-351
Author(s):  
Haodong Li ◽  
Ying Xu ◽  
Dong An ◽  
Lixiu Zhang ◽  
Songhua Li ◽  
...  

Fault diagnosis of rolling bearings can effectively prevent sudden accidents and is an important factor for the safe operation of mechanical systems. However, traditional time–frequency analysis techniques cannot effectively obtain the fault feature information. In this paper, a flat variational modal decomposition denoising method based on wavelet transform and variational modal decomposition is proposed to solve susceptibility of vibration signal to noise interference and easily obtain fault features. In this method, first, a series of mother wavelets with different periods are designed based on tone-burst signals, in the decomposition process of variational modal decomposition. This method is based on the designed mother wavelet along with wavelet correlation coefficient for the elimination of the components that are superfluous and frequent from each intrinsic mode function. Then, the regression coefficients of the denoise components and the original signal are calculated, and we select the corresponding components with higher regression coefficients to reconstruct the signal. The reconstructed signal is taken as the new original signal to be decomposed again by variational modal decomposition, and the relevant components are analyzed by enveloping the spectrum, so as to effectively remove noise interference and ensure accurate acquisition of fault feature frequency. We apply this method to the rolling bearing fault data and a comparative study is made with variational modal decomposition and empirical mode decomposition algorithms. The results show that the signal-to-noise ratio of the signal is improved by 77% and 44% after being processed by the flat variational modal decomposition method, compared to the empirical mode decomposition and the variational modal decomposition methods.


Entropy ◽  
2019 ◽  
Vol 21 (5) ◽  
pp. 470
Author(s):  
Zijian Guo ◽  
Mingliang Liu ◽  
Huabin Qin ◽  
Bing Li

Traditional fault diagnosis methods of DC (direct current) motors require establishing accurate mathematical models, effective state and parameter estimations, and appropriate statistical decision-making methods. However, these preconditions considerably limit traditional motor fault diagnosis methods. To address this issue, a new mechanical fault diagnosis method was proposed. Firstly, the vibration signals of motors were collected by the designed acquisition system. Subsequently, variational mode decomposition (VMD) was adopted to decompose the signal into a series of intrinsic mode functions and extract the characteristics of the vibration signals based on sample entropy. Finally, a united random forest improvement based on a SPRINT algorithm was employed to identify vibration signals of rotating machinery, and each branch tree was trained by applying different bootstrap sample sets. As the results reveal, the proposed fault diagnosis method is featured with good generalization performance, as the recognition rate of samples is more than 90%. Compared with the traditional neural network, data-heavy parameter optimization processes are avoided in this method. Therefore, the VMD-SampEn-RF-based method proposed in this paper performs well in fault diagnosis of DC motors, providing new ideas for future fault diagnoses of rotating machinery.


Author(s):  
Jun Zhu ◽  
Chao Wang ◽  
Zhiyong Hu ◽  
Fanrang Kong ◽  
Xingchen Liu

The bearing fault diagnosis is of vital significance in maintaining the safety of rotation machine. Among various fault detection techniques, the diagnosis based on vibration signal is widely applied in monitoring the condition of rotation machine. Variational mode decomposition (VMD) is a novel signal analysis method, which can decompose a multi-component signal into a certain number of band-limited intrinsic mode functions (BLIMFs) nonrecursively. VMD could overcome some problems such as mode mixing, the inference of noise, the determination of wavelet base, which exist in empirical mode decomposition, ensemble empirical mode decomposition, wavelet transform, respectively. However, the empirical selection of the parameters for VMD would affect the result of the decomposition. This paper presents an adaptive VMD method with parameter optimization for detecting the localized faults of rolling bearing. Kurtosis, sensitive to transient impulsive components, is employed as optimization index to evaluate the performance of the VMD. Two parameters in the VMD, namely the number of decomposition modes and data-fidelity constraint, are optimized synchronously based on the kurtosis index through artificial fish swarm algorithm. Executing VMD with the acquired parameters, the optimal BLIMF is obtained. The spectrum analysis of the optimal BLIMF could identify the characteristic frequency caused by the localized crack effectually. The validity of the proposed method is proved by means of a cyclic transient impulse response signal and two experiments with practical vibration signals of rolling bearings. Compared to several existing methods, the proposed method demonstrates reinforced results.


Author(s):  
Xueli An ◽  
Fei Zhang

According to the non-stationary characteristic of rotating machinery vibration signals of a rotor system with a loose pedestal fault, variational mode decomposition was applied in the pedestal looseness fault diagnosis for such a rotor system. Variational mode decomposition is used to decompose the rotor vibration signal into several stable components. This can achieve the separation of the pedestal looseness fault signal from the background signals, and extract the fault characteristic of a vibration signal from a rotor system with pedestal looseness. Experimental data from a rotor system with pedestal looseness were used to verify the proposed method. The results showed that the stable components of the rotor vibration signal obtained by variational mode decomposition have obvious amplitude modulation characteristics. The components which contain fault information were analyzed by envelope demodulation, which can extract the pedestal looseness fault features of a rotor vibration signal. Therefore, the variational mode decomposition method can be effectively applied to the pedestal looseness fault diagnosis of such a rotor system.


Sign in / Sign up

Export Citation Format

Share Document