scholarly journals Battery Manufacturing Resource Assessment to Minimise Component Production Environmental Impacts

2020 ◽  
Vol 12 (17) ◽  
pp. 6840
Author(s):  
Maryori C. Díaz-Ramírez ◽  
Victor J. Ferreira ◽  
Tatiana García-Armingol ◽  
Ana M. López-Sabirón ◽  
Germán Ferreira

A promising route to attain a reliable impact reduction of supply chain materials is based on considering circular economy approaches, such as material recycling strategies. This work aimed to evaluate potential benefits of recycling scenarios for steel, copper, aluminium and plastic materials to the battery manufacturing stage. Focused on this aim, the life cycle assessment (LCA) and the environmental externalities methodologies were applied to two battery study cases: lithium manganese oxide and vanadium redox flow (VRFB) batteries, based on a cradle-to-gate LCA approach. In general, the results provided an insight into the raw material handling route. Environmental impacts were diminished by more than 20% in almost all the indicators, due to the lower consumption of virgin materials related to the implemented recyclability route. Particularly, VRFB exhibited better recyclability ratio than the Li-ion battery. For the former, the key components were the periphery ones attaining around 70% of impact reduction by recycling steel. Components of the power subsystem were also relevant, reaching around 40% of environmental impact reduction by recycling plastic. The results also foresaw opportunities for membranes, key components of VRFB materials. Based on findings, recycling strategies may improve the total circularity performance and economic viability of the studied systems.

2018 ◽  
Vol 27 (4) ◽  
pp. 096369351802700 ◽  
Author(s):  
Mehmet Önal ◽  
Gökdeniz Neşer

Glass reinforced polyester (GRP), as a thermoset polymer composites, dominates boat building industry with its several advantages such as high strength/weight ratio, cohesiveness, good resistance to environment. However, proper recovering and recycling of GRP boats is became a current environmental requirement that should be met by the related industry. In this study, to propose in a cost effective and environmentally friendly way, Life Cycle Assessment (LCA) has been carried out for six scenarios include two moulding methods (namely Hand Lay-up Method, HLM and Vacuum Infusion Method, VIM) and three End-of-Life (EoL) alternatives(namely Extruding, Incineration and Landfill) for a recreational boat's GRP hulls. A case study from raw materials purchasing phase to disposal/recycling stages has been established taking 11 m length GRP boat hull as the functional unit. Analysis show that in the production phase, the impacts are mainly due to the use of energy (electricity), transport and raw material manufacture. Largest differences between the methods considered (HLM and VIM) can be observed in the factors of marine aquatic ecotoxicity and eutrophication while the closest ones are abiotic depletion, ozon layer depletion and photochemical oxidation. The environmental impact of VIM is much higher than HLM due to its higher energy consumption while vacuum infusion method has lower risk than hand lay-up method in terms of occupational health by using less raw material (resin) in a closed mold. In the comparison of the three EoL techniques, the mechanical way of recycling (granule extruding) shows better environmental impacts except terrestrial ecotoxicity, photochemical oxidation and acidification. Among the EoL alternatives, landfill has the highest environmental impacts except ‘global warming potential’ and ‘human toxicity’ which are the highest in extrusion. The main cause of the impacts of landfill is the transportation needs between the EoL boats and the licenced landfill site. Although it has the higher impact on human toxicity, incineration is the second cleaner alternative of EoL techniques considered in this study. In fact that the similar trend has been observed both in production and EoL phases of the boat. It is obvious that using much more renewable energy mix and greener transportation alternative can reduce the overall impact of the all phases considerably.


2015 ◽  
Vol 183 ◽  
pp. 291-307 ◽  
Author(s):  
Niklas von der Assen ◽  
André Sternberg ◽  
Arne Kätelhön ◽  
André Bardow

Potential environmental benefits have been identified for the utilization of carbon dioxide (CO2) as a feedstock for polyurethanes (PUR). CO2 can be utilized in the PUR supply chain in a wide variety of ways ranging from direct CO2 utilization for polyols as a PUR precursor, to indirect CO2 utilization for basic chemicals in the PUR supply chain. In this paper, we present a systematic exploration and environmental evaluation of all direct and indirect CO2 utilization options for flexible and rigid PUR foams. The analysis is based on an LCA-based PUR supply chain optimization model using linear programming to identify PUR production with minimal environmental impacts. The direct utilization of CO2 for polyols allows for large specific impact reductions of up to 4 kg CO2-eq. and 2 kg oil-eq. per kg CO2 utilized, but the amounts of CO2 that can be utilized are limited to 0.30 kg CO2 per kg PUR. The amount of CO2 utilized can be increased to up to 1.7 kg CO2 per kg PUR by indirect CO2 utilization in the PUR supply chain. Indirect CO2 utilization requires hydrogen (H2). The environmental impacts of H2 production strongly affect the impact of indirect CO2 utilization in PUR. To achieve optimal environmental performance under the current fossil-based H2 generation, PUR production can only utilize much less CO2 than theoretically possible. Thus, utilizing as much CO2 in the PUR supply chain as possible is not always environmentally optimal. Clean H2 production is required to exploit the full CO2 utilization potential for environmental impact reduction in PUR production.


2021 ◽  
pp. 0734242X2110291
Author(s):  
Navarro Ferronato ◽  
Gabriela Edith Guisbert Lizarazu ◽  
Marcelo Antonio Gorritty Portillo ◽  
Luca Moresco ◽  
Fabio Conti ◽  
...  

Construction and demolition waste (CDW) management in developing countries is a global concern. The analysis of scenarios and the implementation of life cycle assessment (LCA) support decision-makers in introducing integrated CDW management systems. This paper introduces the application of an LCA in La Paz (Bolivia), where CDW is mainly dumped in open areas. The aim of the research is to evaluate the benefits of inert CDW recycling in function of the selective collection rate, defined as the amount of waste (%wt.) sorted at the source in relation to the total waste amount produced, and the distances from the CDW generation to the material recycling facility. The outcomes of the research suggest that increasing the selective collection rates (5% to 99%) spread the importance of transportation distances planning since it affects the magnitude of the environmental impacts (1.05 tCO2-eq to 20.7 tCO2-eq per km traveled). Transportation limits have been found to be lower than about 40 km in order to make recycling beneficial for all environmental impacts and for all selective collection rate, with the eutrophication potential as the limiting indicator. The theoretical analysis suggests implementing LCA with primary data and involving statistics related to the transportation of virgin materials avoided thanks to recycling. The outcomes of the research support the implementation of CDW recycling in developing countries since it has been found that material recovery is always beneficial.


Author(s):  
Alma Delia Delia Román Gutiérrez ◽  
Juan Hernandez Avila ◽  
Antonia Karina Vargas M. ◽  
Eduardo Cerecedo Saenz ◽  
Eleazar Salinas-Rodríguez

Usually in the manufacture of beer by fermentation of barley, in both industrialized and developing countries significant amounts of organic solid waste are produced from barley straw. These possibly have an impact on the carbon footprint with an effect on global warming. According to this, it is important to reduce environmental impact of these solid residues, and an adequate way is the recycling using them as raw material for the elaboration of handmade paper. Therefore, it is required to manage this type of waste by analyzing the environmental impact, and thus be able to identify sustainable practices for the treatment of this food waste, evaluating its life cycle, which is a useful methodology to estimate said environmental impacts. It is because of this work shows the main results obtained using the life cycle analysis (LCA) methodology, to evaluate the possible environmental impacts during the waste treatment of a brewery located in the state of Hidalgo, Mexico. The residues evaluated were barley straw, malt residues and spent grain, and at the end, barley straw was selected to determine in detail its environmental impact and its reuse, the sheets analyzed presented a grammage that varies from 66 g/m2 and 143 g/m2, resistance to burst was 117 to 145 kpa, with a crystallinity of 34.4% to 37.1%.


2020 ◽  
Vol 5 (4) ◽  
pp. 1237-1252
Author(s):  
Paul Pirrie ◽  
David Campos-Gaona ◽  
Olimpo Anaya-Lara

Abstract. Multi-rotor wind turbines (MRWTs) have been suggested in the literature as a solution to achieving wind turbine systems with capacities greater than 10 MW. MRWTs utilize a large number of small rotors connected to one support structure instead of one large rotor with the aim of circumventing the square cube law. Potential benefits of MRWTs include cost and material savings, standardization of parts, increased control possibilities, and improved logistics for assembly and maintenance. Almost all previous work has focused on mechanical and aerodynamic feasibility, with almost no attention being paid to the electrical systems. In this research eight different topologies of the electrical collection network for MRWTs are analysed to assess which are the most economically and practically viable options. AC and DC collection networks are presented in radial, star, cluster and DC series topologies. Mass, capital cost and losses are estimated based on scaling relationships from the academic literature and up-to-date commercial data. The focus of this study is the assessment of the type of electrical collector topology, so component type and voltage level are kept consistent between topology designs in order to facilitate a fair comparison. Topologies are compared in terms of four main criteria: capital cost, cost effectiveness, total mass and reliability. A comparison table is presented to summarize the findings of the research in a convenient way. It is found that the most cost-effective solutions are the AC radial and AC star topologies, with the least cost-effective being the DC series–parallel and DC cluster topologies. This is due to the high cost of DC–DC converters and DC switchgear along with the lower efficiency of DC converters. Radial designs perform best in terms of efficiency and annual energy capture. DC systems achieve a slightly lower nacelle mass compared to their equivalent AC systems. DC topologies are generally found to be more expensive when compared to their AC counterparts due to the high cost of DC–DC converters and DC switchgear. Star topologies are considered to have the best reliability due to having no shared equipment. The most suitable collection topology for MRWTs is shown to be of the star type, in which each turbine is connected to the step-up transformer via its own cable.


Author(s):  
Christian Buschbeck ◽  
Larissa Bitterich ◽  
Christian Hauenstein ◽  
Stefan Pauliuk

Regional food supply, organic farming, and changing food consumption are three major strategies to reduce the environmental impacts of the agricultural sector. In the German Federal State of Baden-Württemberg (population: 11 million), multiple policy and economic incentives drive the uptake of these three strategies, but quantitative assessments of their overall impact abatement potential are lacking. Here, the question of how much food can be produced regionally while keeping environmental impacts within political targets is tackled by comparing a scenario of maximum productivity to an optimal solution obtained with a multi-objective optimization (MO) approach. The investigation covers almost the entirety of productive land in the state, two production practices (organic or conventional), four environmental impact categories, and three demand scenarios (base, vegetarian, and vegan). We present an area-based indicator to quantify the self-sufficiency of regional food supply, as well as the database required for its calculation. Environmental impacts are determined using life cycle assessment. Governmental goals for reducing environmental impacts from agriculture are used by the MO to determine and later rate the different Pareto-efficient solutions, resulting in an optimal solution for regional food supply under environmental constraints. In the scenario of maximal output, self-sufficiency of food supply ranged between 61% and 66% (depending on the diet), and most political targets could not be met. On the other hand, the optimal solution showed a higher share of organic production (ca. 40%–80% com¬pared to 0%) and lower self-sufficiency values (between 40% and 50%) but performs substantially better in meeting political targets for environmental impact reduction. At the county level, self-sufficiency varies between 2% for densely populated urban districts and 80% for rural counties. These results help policy-makers benchmark and refine their goalsetting regarding regional self-sufficiency and environmental impact reduction, thus ensuring effective policymaking for sustainable community development.


2018 ◽  
Vol 2 (1) ◽  
pp. 1
Author(s):  
Kusnadi Kusnadi ◽  
Asep Erik Nugraha ◽  
Wahyudin Wahyudin

Abstract—The company has a problem in warehouse layout arrangement so it will cause some kind of waste in the warehouse such as long searching time when searching spare parts in warehouse, transportation time when bringing material to warehouse or from warehouse to outside warehouse and transportation time at time of arrangement of material to storage shelf. Besides the problem that is noticed is the handling of discontinue material and the completeness of safety for warehouse operators. The purpose of this study can know the whole activity and the kinds of waste that occurred, so that can be done to the improvement of activity in the storage. The method used in measurement using fishbone diagram, and use Tools 5S + Safety. Based on the calculation that utility use of warehouse space owned raw material PT. Nichirin Indonesia is close to 70%. Layout raw material for now 77% of raw material is already used for material storage. After the layout improvements, the utility of raw material usage is reduced to 37.11%. various wastes that occur among others, Waiting time on goods delivery activities from suppliers, Transportation time on activities to bring goods from outside to the receiving area, Waiting time because the material must wait arranged by the admin / operator who works, Transportation time at the time of setting goods to shelf and Searching time on activities to find material for production needs. To reduce the waste that occurred among others, Add material handling in the form of trolley goods and ladder to shorten the transportation time, Make changes to warehouse layout and Provide labeling / coding on each area of the material rackKeywords: Waste; Layout raw material; Fishbone diagram; Tools 5S + Safety


Author(s):  
K. C. Manjunatha ◽  
H. S. Mohana ◽  
P. A. Vijaya

Intelligent process control technology in various manufacturing industries is important. Vision-based non-magnetic object detection on moving conveyor in the steel industry will play a vital role for intelligent processes and raw material handling. This chapter presents an approach for a vision-based system that performs the detection of non-magnetic objects on raw material moving conveyor in a secondary steel-making industry. At single camera level, a vision-based differential algorithm is applied to recognize an object. Image pixels-based differential techniques, optical flow, and motion-based segmentations are used for traffic parameters extraction; the proposed approach extends those futures into industrial applications. The authors implement a smart control system, since they can save the energy and control unnecessary breakdowns in a robust manner. The technique developed for non-magnetic object detection has a single static background. Establishing background and background subtraction from continuous video input frames forms the basis. Detection of non-magnetic materials, which are moving with raw materials, and taking immediate action at the same stage as the material handling system will avoid the breakdowns or power wastage. The authors achieve accuracy up to 95% with the computational time of not more than 1.5 seconds for complete system execution.


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