scholarly journals Predicting Production Cycle Time in a Real Disposable Medical Device Manufacturing System Using Semi-Supervised Deep Learning

Author(s):  
Himansh Chandani ◽  
◽  
Mayank Tyagi ◽  
Rajiv Chaudhary ◽  
Ranganath Singari

Manufacturing lot cycle time is the period required by a manufacturer for completion of a production process. It is an essential factor for determining the success of most manufacturing organizations, yet most research is based on studies made almost exclusively in the semiconductor industry and does not attempt to utilize the complete potential of recent breakthroughs in computational learning. Using real data collected from a medical device manufacturing company, this paper demonstrates the applicability of a semi-supervised deep learning framework for highly accurate cycle time prediction, using stacked Denoising Autoencoders to form fully connected deep neural networks and Convolutional Neural Network models. The proposed strategies for cycle time prediction can have a significant impact on product design decision optimization within the system which, in turn, facilitates reduction of costs, energy use, and the overall environmental impact.

2021 ◽  
Author(s):  
Mandana Kariminejad ◽  
David Tormey ◽  
Saif Huq ◽  
Jim Morrison ◽  
Marion McAfee

2021 ◽  
Vol 29 (1(145)) ◽  
pp. 8-12
Author(s):  
Huaqing Cao ◽  
Xiaofen Ji

The process of garment production has always been a black box. The production time of different clothing is different and has great changes, thus managers cannot make a production plan accurately. With the world entering the era of industry 4.0 and the accumulation of big data, machine learning can provide services for the garment manufacturing industry. The production cycle time is the key to control the production process. In order to predict the production cycle time more accurately and master the production process in the garment manufacturing process, a neural network model of production cycle time prediction is established in this paper. Using a trained neural network to predict the production cycle time, the overall error of 6 groups is within 5%, and that of 3 groups is between 5% and 10%. Therefore, this neural network can be used to predict the future production cycle time and predict the overall production time of clothing.


Sensors ◽  
2021 ◽  
Vol 21 (6) ◽  
pp. 1962
Author(s):  
Enrico Buratto ◽  
Adriano Simonetto ◽  
Gianluca Agresti ◽  
Henrik Schäfer ◽  
Pietro Zanuttigh

In this work, we propose a novel approach for correcting multi-path interference (MPI) in Time-of-Flight (ToF) cameras by estimating the direct and global components of the incoming light. MPI is an error source linked to the multiple reflections of light inside a scene; each sensor pixel receives information coming from different light paths which generally leads to an overestimation of the depth. We introduce a novel deep learning approach, which estimates the structure of the time-dependent scene impulse response and from it recovers a depth image with a reduced amount of MPI. The model consists of two main blocks: a predictive model that learns a compact encoded representation of the backscattering vector from the noisy input data and a fixed backscattering model which translates the encoded representation into the high dimensional light response. Experimental results on real data show the effectiveness of the proposed approach, which reaches state-of-the-art performances.


2021 ◽  
Vol 11 (9) ◽  
pp. 3863
Author(s):  
Ali Emre Öztürk ◽  
Ergun Erçelebi

A large amount of training image data is required for solving image classification problems using deep learning (DL) networks. In this study, we aimed to train DL networks with synthetic images generated by using a game engine and determine the effects of the networks on performance when solving real-image classification problems. The study presents the results of using corner detection and nearest three-point selection (CDNTS) layers to classify bird and rotary-wing unmanned aerial vehicle (RW-UAV) images, provides a comprehensive comparison of two different experimental setups, and emphasizes the significant improvements in the performance in deep learning-based networks due to the inclusion of a CDNTS layer. Experiment 1 corresponds to training the commonly used deep learning-based networks with synthetic data and an image classification test on real data. Experiment 2 corresponds to training the CDNTS layer and commonly used deep learning-based networks with synthetic data and an image classification test on real data. In experiment 1, the best area under the curve (AUC) value for the image classification test accuracy was measured as 72%. In experiment 2, using the CDNTS layer, the AUC value for the image classification test accuracy was measured as 88.9%. A total of 432 different combinations of trainings were investigated in the experimental setups. The experiments were trained with various DL networks using four different optimizers by considering all combinations of batch size, learning rate, and dropout hyperparameters. The test accuracy AUC values for networks in experiment 1 ranged from 55% to 74%, whereas the test accuracy AUC values in experiment 2 networks with a CDNTS layer ranged from 76% to 89.9%. It was observed that the CDNTS layer has considerable effects on the image classification accuracy performance of deep learning-based networks. AUC, F-score, and test accuracy measures were used to validate the success of the networks.


2021 ◽  
Vol 13 (5) ◽  
pp. 2426
Author(s):  
David Bienvenido-Huertas ◽  
Jesús A. Pulido-Arcas ◽  
Carlos Rubio-Bellido ◽  
Alexis Pérez-Fargallo

In recent times, studies about the accuracy of algorithms to predict different aspects of energy use in the building sector have flourished, being energy poverty one of the issues that has received considerable critical attention. Previous studies in this field have characterized it using different indicators, but they have failed to develop instruments to predict the risk of low-income households falling into energy poverty. This research explores the way in which six regression algorithms can accurately forecast the risk of energy poverty by means of the fuel poverty potential risk index. Using data from the national survey of socioeconomic conditions of Chilean households and generating data for different typologies of social dwellings (e.g., form ratio or roof surface area), this study simulated 38,880 cases and compared the accuracy of six algorithms. Multilayer perceptron, M5P and support vector regression delivered the best accuracy, with correlation coefficients over 99.5%. In terms of computing time, M5P outperforms the rest. Although these results suggest that energy poverty can be accurately predicted using simulated data, it remains necessary to test the algorithms against real data. These results can be useful in devising policies to tackle energy poverty in advance.


2021 ◽  
pp. 1063293X2110031
Author(s):  
Maolin Yang ◽  
Auwal H Abubakar ◽  
Pingyu Jiang

Social manufacturing is characterized by its capability of utilizing socialized manufacturing resources to achieve value adding. Recently, a new type of social manufacturing pattern emerges and shows potential for core factories to improve their limited manufacturing capabilities by utilizing the resources from outside socialized manufacturing resource communities. However, the core factories need to analyze the resource characteristics of the socialized resource communities before making operation plans, and this is challenging due to the unaffiliated and self-driven characteristics of the resource providers in socialized resource communities. In this paper, a deep learning and complex network based approach is established to address this challenge by using socialized designer community for demonstration. Firstly, convolutional neural network models are trained to identify the design resource characteristics of each socialized designer in designer community according to the interaction texts posted by the socialized designer on internet platforms. During the process, an iterative dataset labelling method is established to reduce the time cost for training set labelling. Secondly, complex networks are used to model the design resource characteristics of the community according to the resource characteristics of all the socialized designers in the community. Two real communities from RepRap 3D printer project are used as case study.


Machines ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 141
Author(s):  
F. J. G. Silva ◽  
M. R. Soares ◽  
L. P. Ferreira ◽  
A. C. Alves ◽  
M. Brito ◽  
...  

The structure of car seats is becoming increasingly complex, with mixing of wire conformation and plastic injection. The plastic over-molding process implies some labor, which can be reduced if novel solutions are applied in this manufacturing area. The handling of the wires used in car seats is the main problem identified in the process, wasting time both in the feeding and in the extraction of the molds used in the wire over-molding process. However, these machines are usually extremely compact and the free space around them is too short. In classic molding injection machines, there are just two half-molds, the female, and the male. In the over-molding process of wires used in car seats, three half-molds are used in order to increase the cycle time. Thus, to solve this problem, the classic robotic solutions are not appliable due to lack of space and elevated cost. This work describes the development of an automated solution able to handle the wires in both the feeding and the extracting phases of the production cycle, avoiding the traditional labor costs associated with this type of machine. Departing from an industrial need, the developed novel solution is described in detail and can be successfully adapted to other situations of low added-value products where it is needed to increase the productivity and competitiveness of the product. The system developed uses mechanical and pneumatic solutions which, combined, can be used to solve the identified problem, occupying a restricted space and requiring a small budget. This solution can be translated into guidelines that will allow the analysis of situations where the same system can be applied.


Electronics ◽  
2021 ◽  
Vol 10 (13) ◽  
pp. 1514
Author(s):  
Seung-Ho Lim ◽  
WoonSik William Suh ◽  
Jin-Young Kim ◽  
Sang-Young Cho

The optimization for hardware processor and system for performing deep learning operations such as Convolutional Neural Networks (CNN) in resource limited embedded devices are recent active research area. In order to perform an optimized deep neural network model using the limited computational unit and memory of an embedded device, it is necessary to quickly apply various configurations of hardware modules to various deep neural network models and find the optimal combination. The Electronic System Level (ESL) Simulator based on SystemC is very useful for rapid hardware modeling and verification. In this paper, we designed and implemented a Deep Learning Accelerator (DLA) that performs Deep Neural Network (DNN) operation based on the RISC-V Virtual Platform implemented in SystemC in order to enable rapid and diverse analysis of deep learning operations in an embedded device based on the RISC-V processor, which is a recently emerging embedded processor. The developed RISC-V based DLA prototype can analyze the hardware requirements according to the CNN data set through the configuration of the CNN DLA architecture, and it is possible to run RISC-V compiled software on the platform, can perform a real neural network model like Darknet. We performed the Darknet CNN model on the developed DLA prototype, and confirmed that computational overhead and inference errors can be analyzed with the DLA prototype developed by analyzing the DLA architecture for various data sets.


Author(s):  
Yuheng Hu ◽  
Yili Hong

Residents often rely on newspapers and television to gather hyperlocal news for community awareness and engagement. More recently, social media have emerged as an increasingly important source of hyperlocal news. Thus far, the literature on using social media to create desirable societal benefits, such as civic awareness and engagement, is still in its infancy. One key challenge in this research stream is to timely and accurately distill information from noisy social media data streams to community members. In this work, we develop SHEDR (social media–based hyperlocal event detection and recommendation), an end-to-end neural event detection and recommendation framework with a particular use case for Twitter to facilitate residents’ information seeking of hyperlocal events. The key model innovation in SHEDR lies in the design of the hyperlocal event detector and the event recommender. First, we harness the power of two popular deep neural network models, the convolutional neural network (CNN) and long short-term memory (LSTM), in a novel joint CNN-LSTM model to characterize spatiotemporal dependencies for capturing unusualness in a region of interest, which is classified as a hyperlocal event. Next, we develop a neural pairwise ranking algorithm for recommending detected hyperlocal events to residents based on their interests. To alleviate the sparsity issue and improve personalization, our algorithm incorporates several types of contextual information covering topic, social, and geographical proximities. We perform comprehensive evaluations based on two large-scale data sets comprising geotagged tweets covering Seattle and Chicago. We demonstrate the effectiveness of our framework in comparison with several state-of-the-art approaches. We show that our hyperlocal event detection and recommendation models consistently and significantly outperform other approaches in terms of precision, recall, and F-1 scores. Summary of Contribution: In this paper, we focus on a novel and important, yet largely underexplored application of computing—how to improve civic engagement in local neighborhoods via local news sharing and consumption based on social media feeds. To address this question, we propose two new computational and data-driven methods: (1) a deep learning–based hyperlocal event detection algorithm that scans spatially and temporally to detect hyperlocal events from geotagged Twitter feeds; and (2) A personalized deep learning–based hyperlocal event recommender system that systematically integrates several contextual cues such as topical, geographical, and social proximity to recommend the detected hyperlocal events to potential users. We conduct a series of experiments to examine our proposed models. The outcomes demonstrate that our algorithms are significantly better than the state-of-the-art models and can provide users with more relevant information about the local neighborhoods that they live in, which in turn may boost their community engagement.


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