scholarly journals Recycling of Cullet, Waste Clay Bricks and Wastes Resulted from Wheat and Sugarcane Cultivations in the Manufacture of Fired Clay Bricks

2021 ◽  
Vol 17 ◽  
pp. 192-200
Author(s):  
M. H. Roushdy
Keyword(s):  
Experimental Work ◽  
Environmental Problem ◽  
Raw Materials ◽  
Sieve Analysis ◽  
Agricultural Residue ◽  
Soaking Time ◽  
Clay Bricks ◽  
The Third ◽  
Dry Pressing ◽  
Agriculture Wastes

The agriculture wastes are considered as a big environmental problem. The main purpose of this research is to determine the possibility of producing fired clay bricks from a mixture of agriculture wastes in addition to other wastes. The first type of wastes is the cullet while the second type is the wastes is the waste clay bricks (Homra) and the third is an agricultural residue obtained from wheat and sugarcane cultivation. The first step of the experimental work is performing XRF and sieve analysis for raw materials. Brick samples with Cubic shape with dimensions 50 × 50 × 50 mm3 were formed by 1 MPa dry pressing then drying at 120 oC overnight. Tile samples were fired at temperatures of 850 oC for 15 min soaking time. Water absorption, apparent porosity, and mechanical properties were determined and compared to ES 4763 / 2006 and ASTM C 62 / 2013 standards. According to the previous experimental work, it was found that the samples that has a composition (38 % Desert clay, 20% Homra, 10% cullet, 15% Wheat ash straw, 17% sugarcane) has the optimum properties with respect to ES 4763 / 2006 and ASTM C 62 / 2013 standards.

scholarly journals Ceramic Tiles Production from Cullet and Agricultural Wastes Obtained from Wheat and Sugarcane Cultivation

2021 ◽  
Vol 17 ◽  
pp. 429-435
Author(s):  
M. H. Roushdy
Keyword(s):  
Experimental Work ◽  
Raw Materials ◽  
Good Choice ◽  
Agricultural Wastes ◽  
Sieve Analysis ◽  
Ceramic Tiles ◽  
Agricultural Residue ◽  
Soaking Time ◽  
Dry Pressing ◽  
Agriculture Wastes

Agricultural wastes are a big source for environmental pollution so it’s a good choice to recycle them so as to get an environmental and economic benefit. The purpose of this research is to determine the possibility of recycling two types of agriculture wastes obtained from wheat and sugarcane cultivation in addition to broken glass (cullet) as raw materials for ceramic wall tiles production. The used agriculture wastes are the agricultural residue obtained from wheat and sugarcane cultivation. The experimental work starts with performing XRF and sieve analysis for all raw materials. Ceramic wall tiles specimens were made with dimensions 110.4 × 55.4 × 8 mm3 using 27 MPa dry pressing then dried at 120 oC overnight, then fired using firing temperatures equal to 1100 oC or 1150 oC during 15 min soaking time. Water absorption, apparent porosity, and mechanical properties were done to compare them with ISO standards. According to the previous experimental work, it was found that the samples with the composition (10% Cullet, 15% Wheat ash straw, 20% sugarcane) for samples that fired at 1150 oC or (10% Cullet, 13% Wheat ash straw, 18% sugarcane) for samples that fired at 1100 oC has the optimum properties.

Correlations between Combustion Type Additives and Expansion after Extrusion of Clay Bricks

2010 ◽  
Vol 659 ◽  
pp. 43-48 ◽  
Author(s):  
Ferenc Kristály ◽  
István Kocserha
Keyword(s):  
Chemical Composition ◽  
Experimental Work ◽  
Raw Materials ◽  
Organic Content ◽  
Cellulose Content ◽  
Sunflower Seeds ◽  
Rice Husks ◽  
Clay Bricks ◽  
Additive Materials ◽  
High Organic Content

Experimental work was conducted on illite-chlorite and kaolinite-carbonate rich clays to investigate effects of pore forming additive materials. Three types of additives were applied: vegetal materials like sawdust, sunflower seeds hull and rice husks; lignite, as high organic content mineral material; fuel-grade coke, as synthetic additive. Raw materials were characterized regarding their composition, thermal behavior, microstructure and chemical composition. Expansion of extruded samples was detected after pressing release. Correlations were determined between the type and cellulose content of vegetal materials and expansion caused. The mineral and synthetic additive does not produce expansion, but lowers the working moisture needed.

Synthesis of Industrial Ceramic (Cordierite) from Iraqi Raw Materials Through Solid-State Sintering Method

2020 ◽  
Vol 54 (1A) ◽  
pp. 23-34
Author(s):  
Mojahid Najim
Keyword(s):  
Rice Husk Ash ◽  
Raw Materials ◽  
Western Desert ◽  
Silica Sand ◽  
X Ray Diffraction ◽  
Soaking Time ◽  
X Ray ◽  
Pure Silica ◽  
Dry Pressing ◽  
Sintering Method

This study uses Iraqi raw materials (Western Desert) which include: Urdhuma silica sand, Duekhla kaolinitic claystone, flint clay, porcelanite, and karst bauxite, alongside other materials (pure silica created as by-product of Qaim phosphate manufacturing processes.), amorphous silica (silica from rice husk ash), Mg (OH)2, and MgCO3. The raw materials have been crushed and milled into sizes smaller than 45µ except the silica sand and kaolin that have been miled into different sizes 20 and 45 µ. Twenty-seven mixtures of different proportions were prepared from the above-mentioned materials. Ninety-two disk samples were formed by semi-dry pressing using the pressing force of 1000 kg/cm2. Those test samples were dried and fired at the temperatures of 1100, 1200, and 1300 ̊°C with temperature rises 50 °C/h and the soaking time of 2 h. X-ray diffraction of those samples shows a difference in the mineral structure according to the firing temperature and the chemical composition of the mixtures. The samples containing the mixtures of 70% Kaolin, 5% pure silica (Qaim), and 25% Magnesite that were fried at the temperature of 1300 ̊°C entirely consist of Cordierite.

scholarly journals EFFECT OF SINTERING AND CORDIERITE ADDITIVES ON THE PHYSICAL AND MECHANICAL PROPERTIES OF MULLITE BASED CERAMICS PREPARED FROM IRAQI RAW MATERIALS

2020 ◽  
Vol 53 (2F) ◽  
pp. 49-64
Author(s):  
Mojahid Najim
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Apparent Porosity ◽  
Pressing Method ◽  
Soaking Time ◽  
Dry Pressing ◽  
Different Temperatures ◽  
The One

Mullite and cordierite are produced in the laboratory from Iraqi raw materials, have been crushed individually to obtain dense ceramic bodies to a particle size smaller than 45µ. Five mixtures of cordierite and mullite have been prepared in which cordierite has been added to mullite with the percentages of 30, 40, 50, 60, and 70 %. One hundred and twenty disk samples have been prepared using the semi-dry pressing method, with the pressure of 1000kg/cm2. The samples were dried and fired at different temperatures of 1300, 1350, 1400, and 1450 oC, with a soaking time of 2h. Physical evaluation tests (volume shrinkage, water absorption, apparent porosity, and bulk density) in addition to mechanical evaluation tests (compressive strength) have been performed. Samples fired at 1400 oC showed the best rates for the evaluation tests in general, in which the apparent porosity and water absorption for the samples were very low while the rates of density and compressive strength were high. The characteristics of samples fired at 1450 oC were overall poor while samples containing 60 and 70 % cordierite were melted. The best samples in this investigation were proven to be the ones containing 30% cordierite and 70% mullite while samples made out of 40% cordierite and 60% mullite show good mechanical and physical characteristics. The best ideal sample was the one fired at 1400 oC and contained 30% cordierite and 70% mullite.

The Long Road to Sustainability

2018 ◽  
Author(s):  
Alexander Gillespie
Keyword(s):  
Sustainable Development ◽  
Environmental Problem ◽  
Social Sustainability ◽  
Good News ◽  
Correct Selection ◽  
The Third ◽  
Positive Indicators ◽  
Laws And Policies ◽  
Developed World ◽  
Selection Of

This book examines the idea of sustainable development, made up of economic, social, and environmental parts over the period of human history. This work suggests humanity has been unsustainable in all three areas for most of its history, although in the last few hundred years the scale of unsustainability has increased, while, simultaneously, answers have started to emerge. This conclusion can be seen in two parts, namely the economic and social sides of sustainable development and then the environmental ones. This work suggests that, with the correct selection of tools, solid and positive foundations for the economic and social sides of sustainable development is possible as the world globalizes. This is not, however, a foregone conclusion. Despite a number of recent positive indicators in this area, there are still very large unanswered questions with existing mechanisms and other gaps in the international architecture which, if not fixed, could quickly make problems of economic and social sustainability worse, not better. With the third leg of sustainable development, that for the environment, the optimism is not as strong. The good news is that science, laws, and policies have evolved and expanded to the level that, in theory, there is no environmental problem which cannot be solved. In many areas, especially in the developed world, success is already easy to measure. Where it is not easy to measure, and pessimism creeps in, is in the developing world, which is now inheriting a scale and mixture of environmental difficulties which are simply unprecedented.

The Roman Ceramics of Salobrena (Granada-Spain) and their Raw Materials

1992 ◽  
Vol 267 ◽  
Author(s):  
Ana M De Andres ◽  
Isabel MuÑOZ
Keyword(s):  
Thermal Analysis ◽  
Differential Thermal Analysis ◽  
Raw Materials ◽  
Third Century ◽  
Western Coast ◽  
X Ray Diffraction ◽  
X Ray ◽  
The Third ◽  
Good Number ◽  
Scanning Electron

ABSTRACTNineteen roman ceramic sherds found near Salobreña (Granada, Spain), in the western coast of the Mediterranean Sea, as well as different ceramic clays from the surroundingsare studied. Both clays and ceramic sherds are characterizad by X-ray diffraction and spectrometry, differential thermal analysis, and scanning electron and optical microscopies. A good number of the ceramic pieces, among which some “Terrae Sigillatae”, have a composition similar to that of the local clays and, thus, have been probably manufactured at Salobreña. Only a few of them have a foreign origin. For most of them, the firing temperature was about 800-850 °C, although some have been produced at 900-1000 °C, and some others at 1000-1100 °C. It is concluded that Salobreña appearsto have been an important settlement just in the third century of the Christian era.

Utilization of open pit burned household waste ash – a feasibility study in Dhaka

2014 ◽  
Vol 32 (5) ◽  
pp. 397-405
Author(s):  
Md. Obaidul Haque ◽  
Ahmed Sharif
Keyword(s):  
Room Temperature ◽  
Raw Materials ◽  
Bottom Ash ◽  
Open Pit ◽  
Household Waste ◽  
Chemical Compositions ◽  
Muffle Furnace ◽  
Clay Bricks ◽  
Peripheral Area

Informal incineration or open pit burning of waste materials is a common practice in the peripheral area of Dhaka, one of the fastest growing mega-cities in the world. This study deals with the effect of open pit burned (i.e. open burned) household waste bottom ash on fired clay bricks. Between 0 to 50% (by weight) of open pit burned household waste bottom ash was mixed with clay to make bricks. The molded specimens were air-dried at room temperature for 24 h and then oven dried at 100 °C for another 24 h to remove the water. The raw bricks were fired in a muffle furnace to a designated temperature (800, 900 and 1000 °C, respectively). The firing behaviour (mechanical strength, water absorption and shrinkage) was determined. The microstructures, phase compositions and leachates were evaluated for bricks manufactured at different firing temperatures. These results demonstrate that open pit burned ash can be recycled in clay bricks. This study also presents physical observations of the incinerated ash particles and determination of the chemical compositions of the raw materials by wet analysis. Open pit burned ash can be introduced easily into bricks up to 20% wt. The concentrations of hazardous components in the leachates were below the standard threshold for inert waste category landfill and their environmental risk during their use-life step can be considered negligible.

scholarly journals Product Development for Competitive Advantage of Micro, Small, and Medium Enterprises of Ikat Woven Fabric in Kediri

2019 ◽  
Vol 10 (2) ◽  
pp. 75-86 ◽  
Author(s):  
Rita Ambarwati ◽  
Andre Saputro ◽  
Aditya Galih Fathurochman ◽  
As'ad Rizal
Keyword(s):  
Product Development ◽  
Competitive Advantage ◽  
Quality Function Deployment ◽  
Raw Materials ◽  
Small And Medium Enterprises ◽  
Woven Fabric ◽  
Quality Cost ◽  
The Third ◽  
Plastic Materials ◽  
Medium Enterprises

The research aimed to provide the solutions for the method of selecting product development strategies based on competitive advantage criteria including Quality, Cost, Delivery, Service, and Morale (QCDSM). The research was done in Micro, Small, and Medium Enterprises (MSMEs) of Ikat woven fabric in which the collecting data used questionnaires for the customers. The questionnaire was regarding the criteria for competitive advantage for MSMEs of Ikat woven fabric in Kediri. The analysis methods applied Importance-Performance Analysis (IPA) and Quality Function Deployment (QFD) based on the criteria of competitive advantage. The results show that the MSMEs of Ikat woven fabric should replace plastic materials into recyclable materials, ensure that raw materials do not contain dangerous and poisonous materials, choose coloring materials that do not contain dangerous and poisonous materials, choose the third parties to deliver products, weigh dye materials according to their composition and measurement, and utilize domestic raw materials.

scholarly journals ANALYSIS OF THE INFLUENCE OF INDUSTRIAL WASTE IN THE FORM OF CERAMIC CHIPS CRUSHING DROPOUTS ON THE MAIN PROPERTIES OF CEMENT COMPOSITES

2021 ◽  
Vol 4 (1) ◽  
pp. 27-34
Author(s):  
S-A.Yu. Murtazaev ◽  
A. Uspanova ◽  
M. Hadzhiev ◽  
V. Hadisov
Keyword(s):  
Building Materials ◽  
Environmental Problem ◽  
Raw Materials ◽  
Housing Stock ◽  
Cement Composites ◽  
Optimal Composition ◽  
Ceramic Brick ◽  
Concrete Mixtures ◽  
Technogenic Raw Materials

during the implementation of the program to restore the housing stock of the Chechen Republic, as well as during the planned demolition of dilapidated housing, significant volumes of technogenic raw materials were generated, in particular, large volumes of brick and concrete scrap. Enterprises for the production of building materials and products also produce significant volumes of production defects, which accumulate over the years at landfills. Ceramic broken brick and broken brick dropouts are used to fill the roadbed, and the main part still goes to the dump and landfill, which is also an environmental problem. One of the promising ways to use dropouts and broken brick itself is to use them as secondary aggregates in concrete and mortars. This article discusses the issues of improving the quality of ceramic concrete mixtures, choosing the optimal composition and technology for mixing concrete mixtures using dust fractions of dropouts for crushing ceramic brick bricks

scholarly journals Properties dependence of the lightweight alumina products obtained by a semi-dry pressing method on the alumina type

2020 ◽  
Vol 120 ◽  
pp. 126-133
Author(s):  
V. V. Martynenko ◽  
Yu. A. Krakhmal ◽  
K. I. Kushchenko ◽  
T. G. Tishina
Keyword(s):  
Phase Composition ◽  
High Temperature ◽  
Raw Materials ◽  
Raw Material ◽  
Pressing Method ◽  
Technical Requirements ◽  
Alumina Grade ◽  
Pitch Coke ◽  
Calcium Hexaluminate ◽  
Dry Pressing

Lightweight materials are widely used in industry for thermal insulation of various thermal units. The choice of lightweight material depends on the specific conditions of service. For the lining of high-temperature units operating in reducing environments, alumina lightweight products are used that contain a minimum amount of Fe2O3 impurities and free (unbound in compounds) SiO2. In JSC “URIR named after A. S. Berezhnoy” a technology of alumina lightweight products of grades KLA-1.1 and KLA-1.3 by a semi-dry pressing method with an application temperature of up to 1550 °C has been developed. These products are made from a mixture of ground and no-milled γ-form alumina of grade 0 and α-form alumina of grade S with additives of pitch coke and chalk. The work purpose was improvement of the alumina lightweight products technology and search for new alternative raw materials along with the currently used alumina grade S. The properties dependence of alumina lightweight products, obtained by the semi-dry pressing method, on the type of alumina α-form, was investigated. As a result of the studies, it was found that, for the manufacture of alumina lightweight products of grades KLA-1.1 and KLA-1.3 by the semi-dry pressing method, alumina grades N and NR can be used as an alternative alumina-containing raw material along with alumina grade S. The phase composition of alumina lightweight products of grades KLA-1.1 and KLA-1.3, which are manufactured using alumina grades S, N and NR, was represented mainly by corundum and calcium hexaluminate. The alumina lightweight products, which were manufactured using alumina grades S, N and NR, were characterized by similar high properties and correspond the technical requirements for grades KLA-1.1 and KLA-1.3.

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