On the Relationship Between Machine Reliability Parameters and Buffer Capacities in Unreliable Production Lines

Author(s):  
Lei Li ◽  
Xu Luo ◽  
Shi-Gang Zhang
2015 ◽  
Vol 6 (4) ◽  
pp. 60-69 ◽  
Author(s):  
Sławomir Kłos ◽  
Peter Trebuna

Abstract This paper proposes the application of computer simulation methods to support decision making regarding intermediate buffer allocations in a series-parallel production line. The simulation model of the production system is based on a real example of a manufacturing company working in the automotive industry. Simulation experiments were conducted for different allocations of buffer capacities and different numbers of employees. The production system consists of three technological operations with intermediate buffers between each operation. The technological operations are carried out using machines and every machine can be operated by one worker. Multi-work in the production system is available (one operator operates several machines). On the basis of the simulation experiments, the relationship between system throughput, buffer allocation and the number of employees is analyzed. Increasing the buffer capacity results in an increase in the average product lifespan. Therefore, in the article a new index is proposed that includes the throughput of the manufacturing system and product life span. Simulation experiments were performed for different configurations of technological operations.


2021 ◽  
Vol 16 ◽  
pp. 155892502110548
Author(s):  
Hongxin Zhu ◽  
Kun Zou ◽  
Wenlan Bao

In recent years, a large number of automatic equipment has been introduced into the chemical fiber filament doffing production line, but the related research on the fully automatic production line technology is not yet mature. At present, it is difficult to collect data due to test costs and confidentiality. This paper proposes to develop a simulation platform for a chemical fiber filament doffing production line, which enables us to effectively obtain data and quantitatively study the relationship between the number of manual interventions and other process parameters of the production line. Considering that the parameter research is a multi-factor problem, an orthogonal test was designed by using SPSS software and was carried out by using a simulation platform. The multiple linear regression (MLR) and the neural network optimized by genetic algorithm were adopted to fit the relationship between the number of manual interventions and other parameters of the production line. The SPSS software was applied to obtain the standardized coefficients of the multiple linear regression fitting and the neural network mean impact value (MIV) algorithm was applied to obtain the magnitude and direction of the impact of different parameters on the number of manual interventions. The above results provide important reference for the design of similar new production lines and for the improvement of old production lines.


1979 ◽  
Vol 11 (2) ◽  
pp. 140-146 ◽  
Author(s):  
A. L. Soyster ◽  
J. W. Schmidt ◽  
M. W. Rohrer

1968 ◽  
Vol 71 (1) ◽  
pp. 95-104 ◽  
Author(s):  
O. Talibudeen ◽  
S. K. Dey

SummaryThirty-four soils from the Rothamsted Experiments were exhaustively cropped with ryegrass in the glasshouse. The concentration and yield of potassium in ryegrass tops and the potassium intensity in the soil were measured every 4 weeks, after harvesting the grass.The change in K-intensity of soils, rich in potassium, with exhaustion differed from that of ‘poor’ soils. This change was related to the rate of change of the cumulative K-yield. The rate of change of soil K-intensity demarcated periods of intense and limited exhaustion and partial recovery of the soil during cropping.The cumulative K-yield of ryegrass was very significantly related to the K-intensity of the uncropped soil; the ‘16-week’ yield was slightly better related than the ‘60-week’ yield. For Park Grass soils, the relationship was improved by allowing for variations in soil pH.The K-intensity of all soils, with or without manuring, decreased to nearly 10-3 (M)½ in (AR)0 units after 16 weeks cropping, although large differences in K-yield persisted until much later.K-buffer capacity per unit clay content of the soil, measured by a laboratory method, was inversely related to the K-intensity of the uncropped soil. The K-buffer capacities of soils rich in potassium, measured in laboratory and glasshouse experiments, were significantly related, but were unrelated for ‘poor’ soils. The K-buffer capacity (laboratory method) of Rothamsted soils with different manurial treatments was only very approximately related to the cumulative K-yield.Less K was taken up from all Rothamsted soils given nitrogen fertilizer in the field and their K intensities were also smaller than the corresponding soils without ‘N’. Field liming of acid soils decreased their K-intensity and increased their K-buffer capacity, presumably because more potassium was removed by the field crop.A rapid method is suggested for measuring potassium intensities of soils.


2001 ◽  
Vol 7 (6) ◽  
pp. 543-578 ◽  
Author(s):  
S.-Y. Chiang ◽  
C.-T. Kuo ◽  
S. M. Meerkov

The bottleneck of a production line is a machine that impedes the system performance in the strongest manner. In production lines with the so-called Markovian model of machine reliability, bottlenecks with respect to the downtime, uptime, and the cycle time of the machines can be introduced. The two former have been addressed in recent publications [1] and [2]. The latter is investigated in this paper. Specifically, using a novel aggregation procedure for performance analysis of production lines with Markovian machines having different cycle time, we develop a method for c-bottleneck identification and apply it in a case study to a camshaft production line at an automotive engine plant.


1983 ◽  
Vol 15 (4) ◽  
pp. 292-299 ◽  
Author(s):  
Tayfur Altiok ◽  
Shaler Stidham

2019 ◽  
pp. 62-65
Author(s):  
K.N. Tishaninov ◽  
A.V. Anashkin

Зерноочистительные агрегаты зачастую используют поточные технологические линии для послеуборочной очистки зерна, от качества работы которых зависит стоимость конечного продукта и рентабельность всего цикла производства зерна. Разделение потока зерна на две технологические линии происходит с использованием тройника зернопровода, что приводит к перегруженности одной линии и недогруженности другой. Зерноочистительные машины работают за рамками рекомендуемых нагрузок, что приводит к низкому качеству очистки и высокому уровню потерь зерна. Для качественной настройки зерноочистительных машин в составе технологии послеуборочной очистки зерна необходимы устройства для разделения потоков зерна. В ФГБНУ ВНИИТиН разработаны несколько классов авторегулируемых устройств (делителей): с грузовоспринимающей системой, с щелевыми отверстиями и т.д. Нами рассматривается одно из таких устройств делитель потока зерна с горизонтальным размещением щелевых отверстий. Теоретически обоснована взаимосвязь погрешности деления в зависимости от асимметричности подачи зерна в стабилизирующей ёмкости, высоты насыпи, ширины отводящих каналов. Показана кривая распределения погрешности разделения в зависимости от отклонений подачи зерна по ширине и длине ёмкости. На основе теоретического анализа сформулированы рекомендации по технологической настройке и выбору оптимальных конструктивных параметров каскадного делителя.Grain cleaning units often use flow lines for postharvesting cleaning of grain, the quality of work which depends on the cost of the final product and the profitability of the entire cycle of grain production. The separation of the grain flow into two production lines occurs using the tee of the grain pipe which leads to congestion of one line and underloading of the other. Grain cleaning machines operate beyond the recommended loads which lead to poor cleaning quality and high levels of grain loss. For highquality setting of grain cleaning machines as part of the technology of postharvesting cleaning of grain, devices for the separation of grain flows are needed. Several classes of automaticallycontrolled devices (dividers): with a loadperceived system, with slotted openings, etc. are developed in FSBSI AllRussian Scientific Research Institute for the Use of Machinery and Oil Products in Agriculture. One of these devices a grain flow divider with horizontal placement of slotted openings is considered by us. Theoretically, the relationship between the error of division depending on the asymmetry of the grain supply in a stabilizing tank, the height of the embankment, the width of the discharge channels. The distribution curve of separation error is shown depending on the deviations of the grain feed across the width and length of the tank. Based on the theoretical analysis recommendations for technological adjustment and selection of optimal part specifications of a cascade divider are formulated.


2019 ◽  
Vol 16 (12) ◽  
pp. 5303-5306
Author(s):  
Iskandar Nailovich Nasyrov ◽  
Ildar Iskandarovich Nasyrov ◽  
Rustam Iskandarovich Nasyrov ◽  
Bulat Askarovich Khairullin

The change of the SMART parameter 10 Spin retry count values depending on the operating time is considered; this parameter characterizes the number of repeated attempts to spin the disks up to operating speed if the first attempt was unsuccessful. This parameter is critical in the sense that if the value of the attribute increases, then the likelihood of malfunctions in the mechanical part of the hard disk drives is high. The scientific task of the study is to establish the relationship between this parameter in failed hard drives and the values of other reliability parameters for information stores from various manufacturers. In the course of the study, the drives of the HGST, Hitachi, Samsung, ST, Toshiba, WDC trademarks operated in the Backblaze largest commercial data centre were analysed. As a result of the analysis, the relationship between the specified parameter and such parameters as 3 Spin-up time (time of spinning the disk package from standstill to operating speed), 4 Start/stop count (counting the spindle start/stop cycles), 12 Power cycle count (number of full drive switching on/off cycles), 192 Power-off retract count (the number of shutdown cycles, including emergency), 193 Load cycle count (the number of magnetic head block moves in the parking zone/in working position cycles). It is shown that the nature of the change in the values of the considered parameters depends on the manufacturer of the hard drives. It is proposed to carry out an individual assessment of the information storage device rotation mechanism reliability using the parameters identified as a result of the study.


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