Effect of Quenching Media and Ageing Time on Al6061-Beryl Composites

2011 ◽  
Vol 110-116 ◽  
pp. 1374-1379 ◽  
Author(s):  
H.N. Reddappa ◽  
H.B. Niranjan ◽  
K.R. Suresh ◽  
Kestur Gundappa Satyanarayana

— Aluminum alloy based metal matrix composites are becoming very popular because of their outstanding properties such as high strength to weight ratio, excellent mechanical properties and improved wear properties. From literature survey it was observed that very limited report available on Aluminum alloy-beryl composites, particularly on the effect of beryl content, quenching media and heat treatment on the mechanical and wear properties of Aluminum-beryl composites. Accordingly, the aims of the present study are (i) preparation of Al6061-beryl particles by liquid metallurgy method (stir cast) with possible standardization of the beryl addition to liquid Aluminum alloy, (ii) Study the effect of different quenching media and the beryl content (2-12 wt. %) on the mechanical and wear properties of these composites in both as cast and heat treated conditions. Heat treatment procedure of solutionising at temperature of 5300C for 1hour and quenching in different media (air, water and ice) followed by natural and artificial ageing for different times was adopted. It was observed that the addition of beryl particles to Al6061 alloy improves its hardness, tensile strength and wear resistance with increasing beryl content while the heat treatment had significantly improved these properties compared to that of base alloy and as cast composites.

Author(s):  
P. K. Shurkin ◽  
N. A. Belov ◽  
A. F. Musin ◽  
A. A. Aksenov

The paper substantiates the composition and prospects of using high strength Al–Zn–Mg–Ca–Fe casting aluminum alloy without heat treatment based on the study on the structure, technological and mechanical properties. Alloys of the base composition Al–5.5%Zn–1.5%Mg (wt.%) jointly and separately doped with 0.5–1.0 % Ca and 0.5 % Fe were obtained as the objects of research. Standard casting alloys according to GOST 1583-93: AK12M2, AMg6lch, AM4,5Kd were the objects of comparison. A hot tensile test using a cast test bar was conducted to check the tendency to form hot cracks due to hindered contraction. It was shown that separate alloying with calcium and iron does not contribute to the improvement of crack resistance and adversely affects mechanical properties. Combined alloying with 1 % Ca and 0.5 % Fe improves the hot tearing resistance to the level of the AMg6lch alloy properties. This effect is due to calcium-containing phases of eutectic origin formed and a favorable grain structure created that is free from columnar grains. Iron in the alloy structure is bound in compact Al10CaFe2 phase particles as a result of the non-equilibrium crystallization during permanent mold casting. The formation of this phase allowed to reduce the amount of zinc in the (Al, Zn)4Ca phase and mostly retain the (Al) solid solution composition as evidenced by similar hardness values of the Al–5.5%Zn–1.5%Mg base alloy and Al–5.5%Zn–1.5%Mg–1%Ca–0.5%Fe alloy, and the superiority of the values over the hardness of alloys separately alloyed with calcium and iron. Also the cast hardness of the promising alloy more than 20 HV higher than the cast hardness of commercial cast alloys. The new alloy in the as-cast condition exhibited competitive mechanical tensile properties: UTS ~ 310 MPa, YS ~ 210 MPa, El ~ 4 %.


Author(s):  
CheeFai Tan ◽  
Md Radzai Said ◽  
Wei Chen

The paper presents an experimental study on precipitation of 6061-T6 aluminum alloy to determine the effects of artificial ageing on the effect of strength. The precipitation hardening usually undergoes a thermal treatment, which consists of a solution heat treatment (550°C for 1 hour), quenching (water, at room temperature) and artificial ageing. The experimental study is focused on artificial ageing upon which the temperature is varying between 175°C to 420°C at different period of time. The Vickers hardness test was carried out to evaluate the hardness before and after ageing. The optimum ageing time and temperature were also determined at the end of this experiment to obtain reductions in energy and total cost. The study leads to the conclusion that the optimum aged can be achieve within 175°C to 195°C with 2 to 6 hours of ageing time.


Alloy Digest ◽  
1986 ◽  
Vol 35 (7) ◽  

Abstract UNS No. A97075 is a wrought precipitation-hardenable aluminum alloy. It has excellent mechanical properties, workability and response to heat treatment and refrigeration. Its typical uses comprise aircraft structural parts and other highly stressed structural applications where very high strength and good resistance to corrosion are required. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength as well as fatigue. It also includes information on low temperature performance as well as forming, heat treating, and machining. Filing Code: Al-269. Producer or source: Various aluminum companies.


Alloy Digest ◽  
1953 ◽  
Vol 2 (1) ◽  

Abstract Chase TELNIC BRONZE is a high strength copper-base alloy, hardenable both by heat treatment and cold work, and also having good conductivity, corrosion resistance, cold and hot workability, and excellent machinability. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on forming, heat treating, machining, and joining. Filing Code: Cu-4. Producer or source: Chase Brass & Copper Company Inc..


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 647 ◽  
Author(s):  
Bingrong Zhang ◽  
Lingkun Zhang ◽  
Zhiming Wang ◽  
Anjiang Gao

In order to obtain high-strength and high-ductility Al–Si–Cu–Mg alloys, the present research is focused on optimizing the composition of soluble phases, the structure and morphology of insoluble phases, and artificial ageing processes. The results show that the best matches, 0.4 wt% Mg and 1.2 wt% Cu in the Al–9Si alloy, avoided the toxic effect of the blocky Al2Cu on the mechanical properties of the alloy. The addition of 0.6 wt% Zn modified the morphology of eutectic Si from coarse particles to fine fibrous particles and the texture of Fe-rich phases from acicular β-Fe to blocky π-Fe in the Al–9Si–1.2Cu–0.4Mg-based alloy. With the optimization of the heat treatment parameters, the spherical eutectic Si and the fully fused β-Fe dramatically improved the ultimate tensile strength and elongation to fracture. Compared with the Al–9Si–1.2Cu–0.4Mg-based alloy, the 0.6 wt% Zn modified alloy not only increased the ultimate tensile strength and elongation to fracture of peak ageing but also reduced the time of peak ageing. The following improved combination of higher tensile strength and higher elongation was achieved for 0.6 wt% Zn modified alloy by double-stage ageing: 100 °C × 3 h + 180 °C × 7 h, with mechanical properties of ultimate tensile strength (UTS) of ~371 MPa, yield strength (YS) of ~291 MPa, and elongation to fracture (E%) of ~5.6%.


2021 ◽  
Vol 1016 ◽  
pp. 964-970
Author(s):  
Nageswara Rao ◽  
Geetha Manivasagam

Beta titanium alloys have several attractive features; this has resulted in this group of alloys receiving much attention since 1980’s. Among the attributes which distinguish them for their superiority over other structural materials are (i) high strength to which they can be heat treated, resulting in high strength to weight ratio (ii) high degree of hardenability which enables heat treatment in large section sizes to high strength levels (iii) excellent hot and cold workability, making them as competitive sheet materials etc. The standard heat treatment consists of solution treatment in beta or alpha plus beta phase field followed by aging. However, certain aging treatments can render the materials in a state of little or no ductility; the designer has to be aware of this behaviour and has to keep away from such treatments while working with the materials. Such unfavourable aging treatments may adversely affect not only the static properties such as reduction in area and elongation in a tensile test, but also dynamic properties such as impact toughness. Results of fractographic studies are in line with those of mechanical testing. The authors would present the foregoing analysis, based primarily on the wide-ranging researches they carried out on beta titanium alloy Ti15-3 and to some extent data published by researchers on other grades of beta titanium alloys. An attempt is made to explain the mechanisms underlying the embrittlement reactions that take place in beta titanium alloys under non-optimal aging treatments.


1997 ◽  
Vol 3 (S2) ◽  
pp. 701-702
Author(s):  
D. J. Larson ◽  
M. K. Miller

Two-phase α2+γ TiAl alloys with microalloying additions, Fig. 1, are of interest due to the high strength-to-weight ratio they can provide in automotive and aircraft applications. In boron-doped α2+γTiAl containing Cr, Nb, and W, the B levels were found to be significantly depleted below the nominal alloy content in both the α2 andγ phases. The boron solubilities in the γ and α2 phases were 0.011 ± 0.005 at. % B and 0.003 ± 0.005 at. % B, respectively in Ti-47% Al-2% Cr-1.8% Nb-0.2% W-0.15 % B that was aged for 2 h at 900°C (base alloy). The majority of the B was in a variety of borides including TiB, TiB2 and a Cr-enriched (Ti,Cr)2B precipitate. With the exception of the smaller (< 50 nm thick) Cr-enriched (Ti,Cr)2B precipitates, Fig. 2, most of the borides were larger than ∼100 nm. A significant proportion of the microalloying additions is in these borides, Table 1.


2019 ◽  
Vol 121 ◽  
pp. 04013
Author(s):  
Vladimir Sledkov ◽  
Mikhail Gelfgat ◽  
Dmitry Basovich

When selecting a casing material for fields with a high content of H2S and CO2, it is recommended to use specialized corrosion-resistant tubulars with high content of chrome of the Sanicro 29 type. The high cost of the material can be critical for the project economy. A promising approach for these problems elimination could be the application of aluminium alloy casing pipes. They are remain inert to corrosion even if the formation environment is fully saturated with H2S and/or CO2. They are also lightweight, have high strength-to-weight ratio, and thus decrease the existing tensions in the string and reduce well construction costs.


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