Shear Ram Height Characterization for Copper Wire Bond Shear Test

2012 ◽  
Vol 229-231 ◽  
pp. 674-677 ◽  
Author(s):  
Z. Sauli ◽  
V. Retnasamy ◽  
A. H. M. Shapri ◽  
N. A. Z. Rahman ◽  
W.M.W. Norhaimi ◽  
...  
Keyword(s):  
Shear Test ◽  
Copper Wire ◽  
Equivalent Strain ◽  
Von Mises Stress ◽  
Stress And Strain ◽  
Strain Response ◽  
Element Analysis ◽  
Ball Bond ◽  
Wire Bond ◽  
Von Mises

The work here investigates the height effect during a shearing process of a copper ball bond in a wire bond. Finite element analysis was used to investigate this analysis.The effects of the shear ram height on the stress and strain response of the copper ball bond were investigated. The results obtained hows there is a significant effect of the shear height to the Von Mises stress and equivalent strain response to the copper ball bond during the shearing simulation.

Shear Ram Speed Characterization for Copper Wire Bond Shear Test

2012 ◽  
Vol 229-231 ◽  
pp. 670-673
Author(s):  
Z. Sauli ◽  
V. Retnasamy ◽  
A. H. M. Shapri ◽  
N. A. Z. Rahman ◽  
W.M.W. Norhaimi ◽  
...  
Keyword(s):  
Finite Element ◽  
Shear Test ◽  
Copper Wire ◽  
Preliminary Investigation ◽  
Von Mises Stress ◽  
Stress And Strain ◽  
Strain Response ◽  
Ball Bond ◽  
Wire Bond ◽  
Ram Speed

This paper presents the evaluation of the stress and strain response of the copper ball bond during wire bond shear test using finite element analysis. A 3D non-linear finite element model was developed for the simulation. The effects of the shear ram speed on the stress and strain response of the copper ball bond were investigated. A preliminary investigation confirms that shear ram speed has a significant effect on the von mises stress and equivalent strain response of the copper ball bond during wire bond shear test

Shear Ram Height Investigation for Gold Wire Bond Shear Test

2012 ◽  
Vol 622-623 ◽  
pp. 1447-1450 ◽  
Author(s):  
Z. Sauli ◽  
V. Retnasamy ◽  
A.H.M. Shapri ◽  
S. Taniselass ◽  
T.S. Ong
Keyword(s):  
Shear Test ◽  
Element Model ◽  
Gold Wire ◽  
Equivalent Strain ◽  
Von Mises Stress ◽  
Stress And Strain ◽  
Strain Response ◽  
Ball Bond ◽  
Wire Bond ◽  
Gold Ball

This paper presents the simulation of gold wire bond shear test. The stress and strain response of the gold ball bond during wire bond shear was examined. The simulation was done using a A 3D non-linear finite element model. The effects of the shear ram height on the stress and strain response of the gold ball bond were investigated. The results of the simulation confirms that shear ram height has a significant effect on the von mises stress and equivalent strain response of the gold ball bond during wire bond shear test.

Effects of Bond Pad Thickness on Shear Strength of Copper Wire Bonds

2017 ◽  
Vol 2017 (HiTEN) ◽  
pp. 000068-000073 ◽  
Author(s):  
Subramani Manoharan ◽  
Chandradip Patel ◽  
Stevan Hunter ◽  
Patrick McCluskey
Keyword(s):  
Shear Strength ◽  
Shear Test ◽  
Failure Modes ◽  
High Reliability ◽  
Copper Wire ◽  
Test Method ◽  
Ball Bond ◽  
Wire Bond ◽  
Industry Standards ◽  
Wire Bonds

Abstract Copper (Cu) wire bonding is now widely accepted as a replacement for gold (Au), however, its use in high reliability applications is limited due to early failures in high temperature and humid conditions. The Au to Cu wire transition is mainly driven by cost savings though there are other advantages to Cu such as better electrical and thermal conductivity, slower intermetallic compound (IMC) formation and reduced wire sweep during transfer molding. Some automotive, industrial and aerospace industries are still reluctant to adopt Cu wire bonded products due to perceived risks of wire and bond pad cracks, the potential for corrosion, and some lack of understanding about its reliability in harsh conditions. A wire bond is considered good if destructive sampling qualification tests and periodic monitors pass for the batch. Tests include wire pull strength, wire bond shear, IMC coverage, and thickness of bond pad aluminum (Al) remaining beneath the bond. Nondestructive inspections also verify acceptable ball diameter and Al “splash”. This paper focuses on the bond shear test and its contribution to Cu ball bond reliability assessment, especially when changing Al bond pad thickness. A new revision of the JEDEC Wire Bond Shear Test Method, JESD22-B116B, has just been released, to include Cu wirebonds for the first time. It helps to clarify shear test failure modes for Cu ball bonds. However, there are still questions to be answered through research and experimentation, especially to learn the extent to which one may predict Cu ball bond reliability based on shear test results. Pad Al thickness is not considered in the current industry standards for shear test. Yet bond pad Al thickness varies widely among semiconductor products. This research is intended to contribute toward improved industry standards. In this study, power and time bonding parameters along with bond pad thickness are studied for bond strength. Several wire bonds are created at different conditions, evaluated by optical microscope and SEM, IMC% coverage and bond shear strength. Similar bonding conditions are repeated for bond pads of 4um, 1um and 0.5um thickness.

Biomechanics effect of two implant system with different bone height under axial and non–axial loading conditions

2021 ◽  
Vol 2 (1) ◽  
pp. 11913
Author(s):  
Carlos Eduardo Datte ◽  
Fabiana Barbi Datte ◽  
Vinícius Anéas Rodrigues ◽  
Alexandre Luiz Souto Borges ◽  
Júlio Ferraz Campos ◽  
...  
Keyword(s):  
Bone Loss ◽  
Axial Loading ◽  
Von Mises Stress ◽  
Stress And Strain ◽  
Element Analysis ◽  
Bone Level ◽  
Strain Magnitude ◽  
Von Mises ◽  
Implant System ◽  
Bone Height

The objective of this current in silico study was to evaluate the influence of axial and non-axial loads on unitary implant-supported implants, with external hexagon or Morse-taper connection in two different bone level, using finite element analysis. Two implant models with the same length (13 x 3.75 mm) were analyzed according to the prosthetic connection (external hexagon or morse Taper) and bone height (bone level or 5 mm of bone loss). Both implant systems received screw-retained metallic crowns in chromium-cobalt. The peri-implant tissue was simulated as an isotropic material (polyurethane resin). The polyurethane block has been fixed and a load of 300 N was applied on the occlusal surface in two different directions (Axial or Non-axial) for each implant model and bone condition. The results were analyzed in terms of von-Mises stress and bone microstrain. The materials were considered isotropic, homogeneous, linear and elastic. The results showed that there is no difference regarding the prosthetic connection for the generated stress and strain under the same load incidence. However, bone loss and non-axial loadings increased the stress and strain magnitude regardless the prosthetic connections. In conclusion, the load incidence is more prone to modify the implant stress and bone microstrain than the prosthethic connection. In addition, the higher the bone loss the higher the stress and strain magnitude generated, regardless the loading condition.

Effects of occlusal scheme on All-on-Four abutments, screws and prostheses: A three-dimensional finite element study

2020 ◽  
Author(s):  
Nurullah Türker ◽  
Hümeyra Tercanlı Alkış ◽  
Steven J Sadowsky ◽  
Ulviye Şebnem Büyükkaplan
Keyword(s):  
Finite Element ◽  
Three Dimensional ◽  
Good Prognosis ◽  
Von Mises Stress ◽  
Element Analysis ◽  
Group Function ◽  
Occlusal Contact ◽  
Maximum Deformation ◽  
Contact Points ◽  
Von Mises

An ideal occlusal scheme plays an important role in a good prognosis of All-on-Four applications, as it does for other implant therapies, due to the potential impact of occlusal loads on implant prosthetic components. The aim of the present three-dimensional (3D) finite element analysis (FEA) study was to investigate the stresses on abutments, screws and prostheses that are generated by occlusal loads via different occlusal schemes in the All-on-Four concept. Three-dimensional models of the maxilla, mandible, implants, implant substructures and prostheses were designed according to the All-on-Four concept. Forces were applied from the occlusal contact points formed in maximum intercuspation and eccentric movements in canine guidance occlusion (CGO), group function occlusion (GFO) and lingualized occlusion (LO). The von Mises stress values for abutment and screws and deformation values for prostheses were obtained and results were evaluated comparatively. It was observed that the stresses on screws and abutments were more evenly distributed in GFO. Maximum deformation values for prosthesis were observed in the CFO model for lateral movement both in the maxilla and mandible. Within the limits of the present study, GFO may be suggested to reduce stresses on screws, abutments and prostheses in the All-on-Four concept.

scholarly journals 3D Finite Element Analysis of Rotary Instruments in Root Canal Dentine with Different Elastic Moduli

2021 ◽  
Vol 11 (6) ◽  
pp. 2547 ◽  
Author(s):  
Carlo Prati ◽  
João Paulo Mendes Tribst ◽  
Amanda Maria de Oliveira Dal Piva ◽  
Alexandre Luiz Souto Borges ◽  
Maurizio Ventre ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Root Canal ◽  
Elastic Moduli ◽  
Reaction Force ◽  
Von Mises Stress ◽  
Elastic Behavior ◽  
Element Analysis ◽  
Heat Treated ◽  
Von Mises

The aim of the present investigation was to calculate the stress distribution generated in the root dentine canal during mechanical rotation of five different NiTi endodontic instruments by means of a finite element analysis (FEA). Two conventional alloy NiTi instruments F360 25/04 and F6 Skytaper 25/06, in comparison to three heat treated alloys NiTI Hyflex CM 25/04, Protaper Next 25/06 and One Curve 25/06 were considered and analyzed. The instruments’ flexibility (reaction force) and geometrical features (cross section, conicity) were previously investigated. For each instrument, dentine root canals with two different elastic moduli(18 and 42 GPa) were simulated with defined apical ratios. Ten different CAD instrument models were created and their mechanical behaviors were analyzed by a 3D-FEA. Static structural analyses were performed with a non-failure condition, since a linear elastic behavior was assumed for all components. All the instruments generated a stress area concentration in correspondence to the root canal curvature at approx. 7 mm from the apex. The maximum values were found when instruments were analyzed in the highest elastic modulus dentine canal. Strain and von Mises stress patterns showed a higher concentration in the first part of curved radius of all the instruments. Conventional Ni-Ti endodontic instruments demonstrated higher stress magnitudes, regardless of the conicity of 4% and 6%, and they showed the highest von Mises stress values in sound, as well as in mineralized dentine canals. Heat-treated endodontic instruments with higher flexibility values showed a reduced stress concentration map. Hyflex CM 25/04 displayed the lowest von Mises stress values of, respectively, 35.73 and 44.30 GPa for sound and mineralized dentine. The mechanical behavior of all rotary endodontic instruments was influenced by the different elastic moduli and by the dentine canal rigidity.

scholarly journals Evaluation of Bone–Implant Interface Stress and Strain Using Heterogeneous Mandibular Bone Properties Based on Different Empirical Correlations

2021 ◽  
Author(s):  
Mostafa Omran Hussein ◽  
Mohammed Suliman Alruthea
Keyword(s):  
Finite Element ◽  
Group Iv ◽  
Von Mises Stress ◽  
Patient Specific ◽  
Dental Arch ◽  
Stress And Strain ◽  
Bone Implant ◽  
Bone Properties ◽  
Group I ◽  
Von Mises

Abstract Objective The purpose of this study was to compare methods used for calculating heterogeneous patient-specific bone properties used in finite element analysis (FEA), in the field of implant dentistry, with the method based on homogenous bone properties. Materials and Methods In this study, three-dimensional (3D) computed tomography data of an edentulous patient were processed to create a finite element model, and five identical 3D implant models were created and distributed throughout the dental arch. Based on the calculation methods used for bone material assignment, four groups—groups I to IV—were defined. Groups I to III relied on heterogeneous bone property assignment based on different equations, whereas group IV relied on homogenous bone properties. Finally, 150 N vertical and 60-degree-inclined forces were applied at the top of the implant abutments to calculate the von Mises stress and strain. Results Groups I and II presented the highest stress and strain values, respectively. Based on the implant location, differences were observed between the stress values of group I, II, and III compared with group IV; however, no clear order was noted. Accordingly, variable von Mises stress and strain reactions at the bone–implant interface were observed among the heterogeneous bone property groups when compared with the homogenous property group results at the same implant positions. Conclusion Although the use of heterogeneous bone properties as material assignments in FEA studies seem promising for patient-specific analysis, the variations between their results raise doubts about their reliability. The results were influenced by implants’ locations leading to misleading clinical simulations.

Investigating the Calibration Curves for a Two Component Cutting Tool Lathe Dynamometer Using Finite Element Analysis

2016 ◽  
Vol 24 ◽  
pp. 71-84
Author(s):  
Osezua Obehi Ibhadode ◽  
Ishaya Musa Dagwa ◽  
Akii Okonigbon Akhaehomen Ibhadode
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Tool ◽  
Von Mises Stress ◽  
Equation Modeling ◽  
Element Analysis ◽  
Calibration Curves ◽  
Two Component ◽  
Applied Forces ◽  
Von Mises

Calibration curves of a multi-component dynamometer is of essence in machining operations in a lathe machine as they serve to provide values of force and stress components for cutting tool development and optimization. In this study, finite element analysis has been used to obtain the deflection and stress response of a two component cutting tool lathe dynamometer, for turning operation, when the cutting tool is subjected to cutting and thrust forces from 98.1N to 686.7N (10 to 70kg-wts), at intervals of 98.1N(10kg-wt). By obtaining the governing equation, modeling the dynamometer assembly, defining boundary conditions, generating the assembly mesh, and simulating in Inventor Professional; horizontal and vertical components of deflection by the dynamometer were read off for three different loading scenarios. For these three loading scenarios, calibration plots by experiment compared with plots obtained from simulation by finite element analysis gave accuracies of 79%, 95%, 84% and 36%, 57%, 63% for vertical and horizontal deflections respectively. Also, plots of horizontal and vertical components of Von Mises stress against applied forces were obtained.

scholarly journals Biomechanical assessment of different fixation methods in mandibular high sagittal oblique osteotomy using a three-dimensional finite element analysis model

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Charles Savoldelli ◽  
Elodie Ehrmann ◽  
Yannick Tillier
Keyword(s):  
Finite Element ◽  
Stress Distribution ◽  
Three Dimensional ◽  
Von Mises Stress ◽  
Analysis Model ◽  
Element Analysis ◽  
Fixation Methods ◽  
Oblique Osteotomy ◽  
Von Mises

AbstractWith modern-day technical advances, high sagittal oblique osteotomy (HSOO) of the mandible was recently described as an alternative to bilateral sagittal split osteotomy for the correction of mandibular skeletal deformities. However, neither in vitro nor numerical biomechanical assessments have evaluated the performance of fixation methods in HSOO. The aim of this study was to compare the biomechanical characteristics and stress distribution in bone and osteosynthesis fixations when using different designs and placing configurations, in order to determine a favourable plating method. We established two finite element models of HSOO with advancement (T1) and set-back (T2) movements of the mandible. Six different configurations of fixation of the ramus, progressively loaded by a constant force, were assessed for each model. The von Mises stress distribution in fixations and in bone, and bony segment displacement, were analysed. The lowest mechanical stresses and minimal gradient of displacement between the proximal and distal bony segments were detected in the combined one-third anterior- and posterior-positioned double mini-plate T1 and T2 models. This suggests that the appropriate method to correct mandibular deformities in HSOO surgery is with use of double mini-plates positioned in the anterior one-third and posterior one-third between the bony segments of the ramus.

scholarly journals Effect of Ring Material and Diameter on Orthopedic Implant Stability: External Fixation in Femur Bone

2018 ◽  
Vol 7 (4.26) ◽  
pp. 190 ◽  
Author(s):  
Nur Fatin Izzati Ibrahim ◽  
Ruslizam Daud ◽  
Muhammad Khairul Ali Hassan ◽  
Noor Ali Hassan ◽  
Noor Alia Md Zain ◽  
...  
Keyword(s):  
External Fixation ◽  
Von Mises Stress ◽  
Axial Stiffness ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Ring Diameter ◽  
The Stability ◽  
Von Mises ◽  
Fixation Frame ◽  
Ring Material

Axial stiffness is the most important factor in stability. It is known that any changes in the diameter of any components of the frame will either increase or decrease the axial stiffness of the fixation. The model of implant and bone will be variety as the variables changes. Current studies states that ring stability are one of the most important factors in ensuring fractured bones to have a successful re-union. In circular external fixation, the stability of the pin-bone interaction is influenced by the stability of the fixation frame where the major component is the rings. The objective is to study the finite element analysis (FEA) of the external fixator assembled in human diaphysis under compression force with different materials of the exoskeleton which are stainless steel, titanium alloy, magnesium alloy and carbon fiber. The results obtained show the mechanical strength of each material where it will be used to compare the value of von-Mises stress, stiffness and total deformation to acquire the best suitable ring diameter and material. Based on the result, as the diameter of the ring increases, the stiffness of the ring will be decreased. 

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