Corrosion Failure Analysis of 35CrMo Bolt in Wet Hydrogen Sulfide Environment

2013 ◽  
Vol 291-294 ◽  
pp. 2605-2609 ◽  
Author(s):  
Hong Qi Shi ◽  
Yi Ding ◽  
Li Qun Ma ◽  
Xiao Dong Shen

Failure analysis of fracture of 35CrMo bolt was investigated. It was analyzed by means of morphology and microstructure analysis, chemical composition analysis, hydrogen content analysis, scanning electron microscope (SEM) micro-morphology of fracture surface, electronic differential system (EDS) corrosion products analysis. The results showed that the cause of fracture of 35CrMo bolt was stress corrosion cracking. Working stress of the bolt,H2S in surroundings and the high hardness of the bolt combined caused cracking of the bolt. Suitable heat treatment for the 35CrMo bolt is suggested.

2012 ◽  
Vol 463-464 ◽  
pp. 310-315
Author(s):  
Rui Cai ◽  
Xian Ren Kuang ◽  
Guan Fa Lin ◽  
Zhen Quan Bai

Material properties of L80 oil tube were tested by means of chemical composition analysis, hardness testing and metallographic examination. Micro-morphology and corrosion production analysis of inner surface were carried out by SEM, EDS and XRD. The results showed that the material properties accorded to API SPEC 5CT. The main reason of inner wall corrosion and thinning for tube sample was solid erosion of multiphase fluid.


2019 ◽  
Vol 795 ◽  
pp. 340-345
Author(s):  
Luo Wei Cao ◽  
Guo Shan Xie ◽  
Min Zhen Zhao

Failure analysis of the hot clamped outlet pigtail tubes connected with hydrogen reformer tube in refineries has been carried out. In this paper, hot clamp induced cracking on Incoloy 800HT outlet pigtail tube of a reformer unit is studied by microscopic observation and mechanical properties testing. Metallurgical evaluation and chemical composition analysis have been performed on both hot clamped cracking tube and no cracking one. Results indicated that the most important parameter affecting the high temperature brittleness of pigtails are the Ni/Cr value, surface grain size and impurity atoms grain boundary segregation.


2020 ◽  
Vol 165 ◽  
pp. 06052
Author(s):  
Jun Wang ◽  
Junling Tan ◽  
Jun Liu ◽  
Jie Gong ◽  
Jiarui Hu ◽  
...  

Through macro inspection, chemical composition analysis, hardness test, tensile performance test, microstructure inspection and scanning electron microscope analysis, the causes of clamp crack on TA equipment in the 500kV AC filter field of the ± 800kV converter station were analyzed. The results show that improper selection of the manufacturing process of the equipment clamps will cause more micro-defects inside it, leading to poor mechanical properties and excessive internal stress, which are the main causes of cracking. Corresponding measures are put forward to improve the manufacturing quality of equipment clamps, which can avoid similar failures from happening again.


2013 ◽  
Vol 634-638 ◽  
pp. 909-912
Author(s):  
Wen Hua Lv ◽  
Ze Hui Jiang ◽  
Xing E Liu ◽  
Jun Liang Liu

Through chemical composition analysis, scanning electron microscope observation, stain-fungi isolation from stained canes and their inoculation on unstained canes, as well as xenon light aging study, causes of Daemonorops margaritae cane’s discoloration were investigated. Results show that the yellow discoloration is mainly chemical photo-induced and the blue, brown and red stains are mainly resulted from the stain-fungi’s mycelia colors or secreted pigments. A treatment with hydrogen peroxide solution as main bleaching agent was explored. All the above discoloration could be effectively removed and renewed to be attractive lustrous yellowish.


2020 ◽  
Vol 165 ◽  
pp. 06031
Author(s):  
Jun Wang ◽  
Yaxia Qiao ◽  
Hao Zhang ◽  
Hongjian Lou

The cause of weld cracking in external cold water pipeline of condenser in a ±800kV converter station were analyzed by macro inspection, chemical composition analysis, hardness test, microstructure inspection, scanning electron microscopy and energy spectrum test methods.The results show that the main reason for the cracks is that the material and manufacturing process are not qualified, and the welding process is not good. Corresponding control measures are put forward to avoid similar failures from happening again.


2017 ◽  
Vol 61 (1) ◽  
pp. 1-6 ◽  
Author(s):  
M. Buchtík ◽  
P. Kosár ◽  
J. Wasserbauer ◽  
P. Doležal

Abstract This work deals with the characterization of Ni–P coating prepared via electroless deposition on wrought AZ31magnesium alloy. For the application of electroless deposition was proposed and optimized a suitable pretreatment process of magnesium alloy surface followed by Ni–P coating in the nickel bath. The chemical composition of Ni–P based coating was characterized using the scanning electron microscope with chemical composition analysis. Next, physico-chemical properties and mechanical characteristics of Ni–P coating were evaluated. The mechanism of corrosion degradation of the coating and the substrate was also studied in this work.


2021 ◽  
Vol 2076 (1) ◽  
pp. 012094
Author(s):  
Jun Wang ◽  
Rong Huang ◽  
Haiqing Hu ◽  
Xianhui Cao ◽  
Junjun Chen ◽  
...  

Abstract Through a macro inspection, chemical composition analysis, hardness inspection, graphite carbon inspection and energy spectrum analysis, the reason for the break of the energy storage spring of the circuit breaker in a 110kV substation are analyzed. The results show that poor manufacturing technology and anti-corrosion technology of the spring are the main reason for its fracture. Corresponding control measures are put forward to avoid similar failures from happening again.


Mechanik ◽  
2017 ◽  
Vol 90 (1) ◽  
pp. 54-55
Author(s):  
Joanna Borowiecka-Jamrozek ◽  
Jan Lachowski

The paper presents the results of analyzing mechanical properties of the sinters obtained from the commercial iron-based powder mixtures. Parameters mechanic, plastic and density, hardness and porosity of the sinters were determined. The sinters microstructure and the chemical composition analysis were carried out by using the scanning electron microscope. The results were compared with the properties of the sinters obtained from the cobalt SMS (submicron size) powder.


Author(s):  
John R. Devaney

Occasionally in history, an event may occur which has a profound influence on a technology. Such an event occurred when the scanning electron microscope became commercially available to industry in the mid 60's. Semiconductors were being increasingly used in high-reliability space and military applications both because of their small volume but, also, because of their inherent reliability. However, they did fail, both early in life and sometimes in middle or old age. Why they failed and how to prevent failure or prolong “useful life” was a worry which resulted in a blossoming of sophisticated failure analysis laboratories across the country. By 1966, the ability to build small structure integrated circuits was forging well ahead of techniques available to dissect and analyze these same failures. The arrival of the scanning electron microscope gave these analysts a new insight into failure mechanisms.


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