Study the causes of pitting corrosion in carbon steel water pipeline at the site of advanced chemical industries complex

There are many factors that affect the pitting corrosion of carbon steel (Q235A) some of them are related to the pipeline material such as material chemical composition specifications and other related to water specifications such as water temperature, pH of the water, and chemical and physical specification of water. In this study, the investigation was done for both water quality and materials of pipelines (Q235A), four samples from on a piece of same rolled sheet welded pipe(carbon steel (Q235A) were prepared and tested for chemicals composition, microstructure, roughness, and thickness, the test results shown that no difference observed for all results only on one sample have difference roughness value near to the welded joint, these test applied for 4 pieces took from one pipe to check the effect of rolling of these pipes that can cause dissimilarity .which enhance corrosion rates. Then the water quality was investigated for temperature 45C, pH equal to 9, chloride, TDS, and water pressure, the test result showed that the temperature of the water was 45 C pH 9 and contain chloride with a concentration quite enough to initiate pitting. From the collected data this study specified the causes of pitting corrosion in the studied area of water pipelines and summarized in the flowing, this pipelines exposed to high pressure than the required, and temperature of water reach over 45C in summer, and chloride iron have the main contribution on pitting corrosion of these pipes.

Latest Trends in Pig Detection System

Pig detector plays an important role in the Commissioning and handover of Pipelines project. This paper addresses the latest trends in Pig Detectors. In addition, this paper covers the commissioning challenges and mitigations in major Offshore Brownfield Project involving new pipelines with 80 nos of Pig Detectors and accessories. Pipelines represent a considerable investment on behalf of the End User and can often prove strategic to countries and governments. Pipelines are generally accepted as being the most efficient method of transporting fluids across distances. Pipelines transport various kinds of fluids viz. oil, gas, multiphase, water. Pipeline pigging is an important operation for enhancing reliability and durability of pipeline, adopted worldwide. It has a major impact on the operational and technical integrity of a pipeline. Pigging Operation is high-risk activity in-terms of process safety. The Pigging can be safely initiated only when safe operating conditions are maintained at both ends of pipeline. Pigging involves human intervention and thus increasing personnel risk. Pipeline pigging operations is performed during pre-commissioning, start-up, normal operations and integrity assurance.

ENGINEERING GEOLOGICAL AND GEOTECHNICAL CHARACTERISTICS OF LANDSLIDE IN GORNJI HRGOVI, MUNICIPALITY OF SREBRENIK

Natural disasters during May 2014 caused a flood of water outside the unregulated bed of the river Tinja in the local area of Gornji Hrgovi. The flood effect affected the undermining and destruction of the foot part of the slope, reactivation and regressive development of the landslide, which was manifested by further secondary "breaking" of the sliding body towards the hypsometrically top part of the slope and intersection of the primary water pipeline. Gravitational displacement of the colluvial material resulted in significant degradation of the agricultural land surface in the central part of the unstable slope, while in the accumulation zone the accumulated slide mass destroyed the earth road communication. Based on the conducted geotechnical researches, determined engineering-geological and hydrogeological composition and properties of the terrain, the zoning of the terrain according to the degree of stability was performed, important recommendations and conditions of the landslide remediation method were presented.

A Case Study of Floating Offshore Super-Long Steel Pipeline Combing with Field Monitoring

How to control deformation and avoid resonance is the key to ensuring the safety of the super-long pipeline when it is floating in the sea. Based on the deformation warning value of pipeline prototype composite material obtained from laboratory tests, the raw water pipeline project in Tong’an Xiamen adopts wireless communication equipment to transmit data, supplemented by aerial photography technology to monitor and feedback the strain and vibration during the dynamic construction of long-distance pipeline floating transportation. Combined with dynamic construction, this monitoring method avoids excessive deformation and resonance of the steel pipeline during floating transportation, and prevents the destruction of the anticorrosive coating. The airtightness test after completion shows that the whole pipeline meets the acceptance requirements. The monitoring results show that the strain at the bent position of the pipeline is large in the process of floating transportation, and the jacking speed and position of the tugboats have an important influence on the deformation of the pipeline. The same type of project should focus on these aspects and timely feedback monitoring data. At the same time, the study also provides detailed strain, modal analysis and effective monitoring technology for the safety of offshore steel pipeline floating transportation.

Anthropogenic and Climatic Factors Differentially Affect Waterbody Area and Connectivity in an Urbanizing Landscape: A Case Study in Zhengzhou, China

Urbanization alters the distribution and characteristics of waterbodies, potentially affecting both the habitat availability and connectivity for aquatic wildlife. We used Landsat satellite imagery to observe temporal and spatial changes in open-water habitats in Zhengzhou, a rapidly growing city in central China. We classified open water into six categories: perennial rivers, seasonal rivers and streams, canals, lakes, ponds, and reservoirs. From 1990 to 2020, in 5-year intervals, we identified, counted, and measured the area of each kind of waterbody, and we used a model selection approach with linear regressions to ask which climate and anthropogenic drivers were associated with these changes. We also used Conefor software to examine how these changes affected the landscape connectivity for waterfowl. Over the study period, lakes and canals were the only waterbody types to show statistically significant changes in surface area, increasing by 712% and 236%, respectively. Changes in lakes and canals were positively correlated with the length of water pipeline in the city. The connectivity of waterbodies fluctuated over the same period, mirroring fluctuations in the perennial Yellow River. Ponds contributed very little to landscape connectivity, and the importance of reservoirs decreased over time. Conversely, canals played an increasingly important role in landscape connectivity over time. Counterintuitively, the connectivity of waterbodies increased in the built-up part of the city. Our results show that urbanization can have unexpected effects—both positive and negative—on the connectivity and area of open-water habitats. These effects are likely to be important for waterfowl and other aquatic organisms.

Kedung Keris Full Well Stream Pipeline Fiber Optic Leak Detection System

Kedung Keris (KK) is a sour oil field based in Cepu Block, Indonesia. KK field was originally planned to have a processing facility with separate pipelines to deliver crude & produced water, while the gas was planned to be flared. To reduce cost, this concept was changed to a wellpad with full well stream pipeline with new technology of Fiber Optic Leak Detection Sensing System (LDSS) as a key enabler. The fiber optic LDSS functions by leveraging fiber optic cable attached to the pipeline to detect leak as well as intrusion to the pipeline's Right-of-Way through real-time analysis of physical characteristics of a leak and intrusion, such as changes in temperature, pressure, ground strain and acoustics. The implementation of LDSS, together with other safeguards built into the pipeline design, operations and maintenance, allowed the KK Project to eliminate the separation facility at KK wellpad and an additional water pipeline. It also reduces the flaring by billions of standard cubic feet of gas cumulative until end of PSC life as originally all gas planned to be flared. The change of KK Project concept altogether yielded tens of millions of US dollar gross cost savings (~30% of CAPEX + OPEX reduction) following the KK startup in late 2019. The installed LDSS proven to detect leak for up to few meters location accuracy and has intrusion detection capability. KK Project has pioneered the implementation of fiber optic leak detection system for Indonesia oil and gas companies. This work provided further insight to the utilization of such technology in full well stream pipeline where traditional leak detection system implementation will not be acceptable. Consecutively, full well stream pipeline deployment can lead to future CAPEX + OPEX efficiency in facility project design and operation, as well as flaring reduction opportunity.

Development and Numerical Performance Analysis of a Micro Turbine in a Tap-Water Pipeline

The induction faucet has been widely used in public due to its advantages of convenience, sanitation, water, and electricity saving. To solve the problem of environmental pollution caused by dry batteries used in induction faucets, a suitable micro pipe mixed-flow turbine installed in a tap-water system with only 15 mm in diameter, that uses the pipeline water pressure to generate electricity for the induction faucet was designed and developed, based on computational fluid dynamics (CFD) and model tests. According to the specific speed, a preliminary design of each flow component of the turbine was first produced. Then, using the multi-objective orthogonal optimization method, the optimum test schemes were determined, and the influence of various test factors on the turbine’s hydraulic performance was revealed. Under the design flow rate, the turbine’s power output and efficiency were 6.40 W and 87.13%, respectively, which were 34.45% and 4.99% higher than those of the preliminary scheme. Both the power output and efficiency of the optimized turbine met the design requirements. Numerical and model test results showed good agreement, where the deviation in turbine power output predictions was below 5% under large flow condition. Model test results also showed that the turbine can be started as long as the inlet flow is greater than 0.14 kg/s. Overall, the micro-pipe turbine designed in this paper exploits the (mostly wasted) water kinetic energy in induction faucets for power production, contributing to environmental pollution reduction and realizing energy conservation.