Implicit Parameterization Modeling and Validation for Body-in-White of a Car

2013 ◽  
Vol 365-366 ◽  
pp. 429-434
Author(s):  
Deng Feng Wang ◽  
Feng Ji ◽  
Shu Ming Chen ◽  
Yu Sheng Li ◽  
Hai Bo Chen ◽  
...  

The implicit parametric method was briefly discussed in this paper. An implicit parametric 3D solid model and a finite element (FE) model of a body-in-white (BIW) were built up by this method. Low order natural vibration frequencies and modes, bending and torsional stiffness of the BIW were analyzed by FE calculation. A good agreement was acquired by comparing the prediction results with the test values. Results indicated that the implicit parametric model of the BIW established could be used for design and development of the BIW in concept design stage of the BIW.

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Yanmei Meng ◽  
Yuan Liang ◽  
Qinchuan Zhao ◽  
Johnny Qin

In order to assess the performance of a vehicle in the conceptual design stage, a square box model was proposed to predict the torsional stiffness and the first-order torsional frequency of Body-in-White. The structure of Body-in-White was decomposed into eight simple structural surfaces, from which a square box model was constructed. Based on the finite element method, modified shear stiffness of each simple structure surface was calculated and the torsional stiffness was obtained. Then, simple structural surfaces of Body-in-White were constructed into an eight degree-of-freedom series spring system to calculate the first-order torsional frequency. Furthermore, a multiobjective genetic algorithm was used to determine the thickness and structural reinforcement of panels with small stiffness, so as to achieve the goal of increasing the stiffness while reducing the mass of the panel. The result shows that the optimal values of thickness are reduced by around 9.9 percent without affecting their performance by the proposed method. Compared to the prediction results obtained with the complicated numerical simulation, the relative error of the square box model in predicting the torsional stiffness is 6.04 percent and in predicting the first-order torsional frequency is 0.95 percent, indicating that the prediction model is effective.


Author(s):  
C L Lu ◽  
T X Wu ◽  
J G Yu ◽  
Q T Ye

Simplified formulae for torsional natural frequencies of bellows are developed using an equivalent thin-walled pipe model. To do this the torsional stiffness of bellows needs to be worked out. The torsional stiffness of bellows is determined using Chien's integration method. Accordingly, the Expansion Joint Manufactures Association (EJMA) formula for torsional stiffness calculation is modified using two different equivalent radii. The torsional natural frequencies of bellows are calculated using the simplified formulae based on the equivalent thin-walled pipe model and the modified formulae for torsional stiffness of bellows. The results from the simplified formuale are verified by those from a finite element (FE) model and good agreement is shown between the simplified formulae and the FE model.


Author(s):  
Emre Kahramanoglu ◽  
Silvia Pennino ◽  
Huseyin Yilmaz

The hydrodynamic characteristics of the planing hulls in particular at the planing regime are completely different from the conventional hull forms and the determination of these characteristics is more complicated. In the present study, calm water hydrodynamic characteristics of planing hulls are investigated using a hybrid method. The hybrid method combines the dynamic trim and sinkage from the Zarnick approach with the Savitsky method in order to calculate the total resistance of the planing hull. Since the obtained dynamic trim and sinkage values by using the original Zarnick approach are not in good agreement with experimental data, an improvement is applied to the hybrid method using a reduction function proposed by Garme. The numerical results obtained by the hybrid and improved hybrid method are compared with each other and available experimental data. The results indicate that the improved hybrid method gives better results compared to the hybrid method, especially for the dynamic trim and resistance. Although the results have some discrepancies with experimental data in terms of resistance, trim and sinkage, the improved hybrid method becomes appealing particularly for the preliminary design stage of the planing hulls.


2021 ◽  
Vol 1 ◽  
pp. 2691-2700
Author(s):  
Stefan Goetz ◽  
Dennis Horber ◽  
Benjamin Schleich ◽  
Sandro Wartzack

AbstractThe success of complex product development projects strongly depends on the clear definition of target factors that allow a reliable statement about the fulfilment of the product requirements. In the context of tolerancing and robust design, Key Characteristics (KCs) have been established for this purpose and form the basis for all downstream activities. In order to integrate the activities related to the KC definition into product development as early as possible, the often vaguely formulated requirements must be translated into quantifiable KCs. However, this is primarily a manual process, so the results strongly depend on the experience of the design engineer.In order to overcome this problem, a novel computer-aided approach is presented, which automatically derives associated functions and KCs already during the definition of product requirements. The approach uses natural language processing and formalized design knowledge to extract and provide implicit information from the requirements. This leads to a clear definition of the requirements and KCs and thus creates a founded basis for robustness evaluation at the beginning of the concept design stage. The approach is exemplarily applied to a window lifter.


2021 ◽  
pp. 136943322110015
Author(s):  
Rana Al-Dujele ◽  
Katherine Ann Cashell

This paper is concerned with the behaviour of concrete-filled tubular flange girders (CFTFGs) under the combination of bending and tensile axial force. CFTFG is a relatively new structural solution comprising a steel beam in which the compression flange plate is replaced with a concrete-filled hollow section to create an efficient and effective load-carrying solution. These members have very high torsional stiffness and lateral torsional buckling strength in comparison with conventional steel I-girders of similar depth, width and steel weight and are there-fore capable of carrying very heavy loads over long spans. Current design codes do not explicitly include guidance for the design of these members, which are asymmetric in nature under the combined effects of tension and bending. The current paper presents a numerical study into the behaviour of CFTFGs under the combined effects of positive bending and axial tension. The study includes different loading combinations and the associated failure modes are identified and discussed. To facilitate this study, a finite element (FE) model is developed using the ABAQUS software which is capable of capturing both the geometric and material nonlinearities of the behaviour. Based on the results of finite element analysis, the moment–axial force interaction relationship is presented and a simplified equation is proposed for the design of CFTFGs under combined bending and tensile axial force.


2021 ◽  
Vol 1 ◽  
pp. 3199-3208
Author(s):  
Emanuel Balzan ◽  
Pierre Vella ◽  
Philip Farrugia ◽  
Edward Abela ◽  
Glenn Cassar ◽  
...  

AbstractResearch funded projects are often concerned with the development of proof-of-concept products. Consequently, activities related to verification and validation testing (VVT) are often not considered in depth, even though various design iterations are carried out to refine an idea. Furthermore, the introduction of additive manufacturing (AM) has facilitated, in particular, the development of bespoke medical products. End bespoke products, which will be used by relevant stakeholders (e.g. patients and clinicians) are fabricated with the same manufacturing technologies used during prototyping. As a result, the detailed design stage of products fabricated by AM is much shorter. Therefore, to improve the market-readiness of bespoke medical devices, testing must be integrated within the development from an early stage, allowing better planning of resources. To address these issues, in this paper, a comprehensive VVT framework is proposed for research projects, which lack a VVT infrastructure. The framework builds up on previous studies and methods utilised in industry to enable project key experts to capture risks as early as the concept design stage.


2014 ◽  
Vol 622-623 ◽  
pp. 659-663 ◽  
Author(s):  
Fabio Bassan ◽  
Paolo Ferro ◽  
Franco Bonollo

In this work, the formation mechanisms of surface defects in multistage cold forging of axisymmetrical parts have been studied through FEM simulations. As case history, the industrial production of an heating pipe fitting by cold forging has been analyzed. Based on simulated flow behaviour of material, several types of surface defects are identified and attributed to plastic instability of the work-material, inappropriate axial/radial flow ratio, excessive forming-pressure and uncorrect tooling design. The results of the FE model are finally compared with those obtained from real forging process and good agreement is observed.


2012 ◽  
Vol 248 ◽  
pp. 69-73 ◽  
Author(s):  
Shu Ming Chen ◽  
Xue Wei Song ◽  
Chuan Liang Shen ◽  
Deng Feng Wang ◽  
Wei Li

In order to know the static stiffness characteristics of the vehicle body in white, the bending stiffness and torsional stiffness of an automotive body in white were tested on a test bench of the static stiffness of an automotive BIW. The bending stiffness and bending deformation of the bottom of the BIW were determined. Also, the torsional stiffness and torsional deformation of the bottom of the BIW were obtained. The fitting curves and equations between loading torque and torsional angle were acquired at clockwise and counterclockwise loading, respectively.


2013 ◽  
Vol 281 ◽  
pp. 112-115 ◽  
Author(s):  
Dan Jin ◽  
Zhao Hui Li

Wedge-shaped transducers have been widely used in industry as probes for ultrasonic flowmeters or for ultrasonic flaw detectors. But by now, few studies have focused on the influence to the performance of the wedge-shaped transducers brought by their limited size. In this paper, the effect of the shape and size of wedge-shaped substrates on the whole transducer system is discussed and the shape and size of a transducer (0.5MHz) is optimized to eliminate the influence of the boundary effect by using a 2-D Finite Element (FE) model. Lastly, wedge-shaped transducers have been manufactured for experiment which shows a good agreement with the simulation.


1971 ◽  
Vol 8 (03) ◽  
pp. 327-333
Author(s):  
R. H. Salzman

This paper presents a semi-graphical approach for finding the first critical speed of a stepped shaft with finite bearing stiffness. The method is particularly applicable to high-speed turbine rotors with journal bearings. Using Rayleigh's Method and the exact solution for whirling of a uniform shaft with variable support stiffness, estimates of the lowest critical speed are easily obtained which are useful in the design stage. First critical speeds determined by this method show good agreement with values computed by the Prohl Method for the normal range of bearing stiffness. A criterion is also established for determining if the criticals are "bearing critical speeds" or "bending critical speeds," which is of importance in design. Discusser E. G. Baker


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