Experimental Analysis of Static Stiffness for Vehicle Body in White

2012 ◽  
Vol 248 ◽  
pp. 69-73 ◽  
Author(s):  
Shu Ming Chen ◽  
Xue Wei Song ◽  
Chuan Liang Shen ◽  
Deng Feng Wang ◽  
Wei Li

In order to know the static stiffness characteristics of the vehicle body in white, the bending stiffness and torsional stiffness of an automotive body in white were tested on a test bench of the static stiffness of an automotive BIW. The bending stiffness and bending deformation of the bottom of the BIW were determined. Also, the torsional stiffness and torsional deformation of the bottom of the BIW were obtained. The fitting curves and equations between loading torque and torsional angle were acquired at clockwise and counterclockwise loading, respectively.

Author(s):  
Birkan Tunç ◽  
Polat Şendur

As a result of more stringent requirements for improved fuel economy and emissions, there has been an increasing research activity to make vehicles lighter weight under some predetermined structural performance targets such as the stiffness of the vehicle body. The vehicle body structure is one of the most significant contributors to the weight of an automotive. Therefore, understanding the automotive joint properties on vehicle body performance is of significant importance as they are closely linked to structural integrity and weight of the vehicle body. In this paper, we develop a new methodology to quantify the sensitivity of critical joints of an automotive on the key performance indices. Torsional stiffness is chosen as static key performance index, while vehicle body modes are selected as dynamic key performance indices. Lower and upper sections of the A-pillar, B-pillar, C-pillar, and D-pillar of an automotive body are replaced by bushing elements having appropriate stiffness properties in the simplified model. Stiffness of bushing elements is tuned by minimizing the error between the original and simplified models on the aforementioned key performance indices. Once a satisfactory correlation is achieved between the simple model and the original model, bushing stiffness for each section is varied to determine the sensitivity of each joint. The proposed approach is demonstrated on a finite element model of 2010 Toyota Yaris. Finally, a design study is presented to improve the body key performance indices using the sensitivity results. The simulation results show that the methodology has a potential for the basic design cycle, where the targets for section properties need to be defined and at later design cycles, where the joints can be realized in design using the sensitivity of joints resulting in more efficient body structure considering the trade-offs between structural integrity and weight.


Author(s):  
Xiao Han ◽  
Wenbin Hou ◽  
Ping Hu

In order to study the lightweight effect of different materials on vehicle, we first took the two-end-fixed thin-walled beam as the research object and the Stiffness Mass Efficient as the corresponding criterion. According to the FEM simulation with four different materials conducted on thin-walled beam, the theoretical conclusion was proved coincident with the numerical one. Focusing on vehicle body-in-white, its material of beams was chosen as a variable in FEM analysis, and the relation between material attributes and body stiffness was acquired. It is noted that the magnesium-silicon alloy and the Pan-Base Carbon Fiber Reinforced Composite can achieve better lightweight effect than that of mild steel, while the classic aluminum alloy can not realize lightweight without necessary structural optimization.


2011 ◽  
Vol 474-476 ◽  
pp. 676-680
Author(s):  
Qiao Sheng Hu ◽  
Feng Ni ◽  
Shu Guang Zuo ◽  
Jian Ping Lin ◽  
De Guang Fang ◽  
...  

The automotive body system is not only a source for directly radiating noise into the vehicle interior space, but also a key component for transmitting various vibrations and noise. The optimization of the modes for body-in-white has significant meanings for improving the reliability and NVH (Noise, Vibration and Harshness) performance of the whole vehicle. Based on the current situation that there is more severe interior vibration and noise problem occurring in driving for a light passenger vehicle, a hybrid modal analysis method combined with experiment and simulation methods is applied to investigate the vibration and noise characteristics of the whole vehicle body. By performing such modal analysis, the modal frequencies of the auto-body are improved effectively by strengthening the vibration sensitive regions in the body structure. The experiment for measuring interior vibration and noise levels under cruise condition is conducted to validate that the structural optimization for body-in-white has significant contribution for improving the whole vehicle NVH performance.


2021 ◽  
pp. 219256822110060
Author(s):  
Jun-Xin Chen ◽  
Yun-He Li ◽  
Jian Wen ◽  
Zhen Li ◽  
Bin-Sheng Yu ◽  
...  

Study Design: A biomechanical study. Objectives: The purpose of this study was to investigate the effects of cruciform and square incisions of annulus fibrosus (AF) on the mechanical stability of bovine intervertebral disc (IVD) in multiple degrees of freedom. Methods: Eight bovine caudal IVD motion segments (bone-disc-bone) were obtained from the local abattoir. Cruciform and square incisions were made at the right side of the specimen’s annulus using a surgical scalpel. Biomechanical testing of three-dimensional 6 degrees of freedom was then performed on the bovine caudal motion segments using the mechanical testing and simulation (MTS) machine. Force, displacement, torque and angle were recorded synchronously by the MTS system. P value <.05 was considered statistically significant. Results: Cruciform and square incisions of the AF reduced both axial compressive and torsional stiffness of the IVD and were significantly lower than those of the intact specimens ( P < .01). Left-side axial torsional stiffness of the cruciform incision was significantly higher than a square incision ( P < .01). Neither incision methods impacted flexional-extensional stiffness or lateral-bending stiffness. Conclusions: The cruciform and square incisions of the AF obviously reduced axial compression and axial rotation, but they did not change the flexion-extension and lateral-bending stiffness of the bovine caudal IVD. This mechanical study will be meaningful for the development of new approaches to AF repair and the rehabilitation of the patients after receiving discectomy.


2005 ◽  
Vol 127 (6) ◽  
pp. 929-933 ◽  
Author(s):  
Eric H. Ledet ◽  
Michael P. Tymeson ◽  
Simon Salerno ◽  
Allen L. Carl ◽  
Andrew Cragg

Background: Interbody arthrodesis is employed in the lumbar spine to eliminate painful motion and achieve stability through bony fusion. Bone grafts, metal cages, composite spacers, and growth factors are available and can be placed through traditional open techniques or minimally invasively. Whether placed anteriorly, posteriorly, or laterally, insertion of these implants necessitates compromise of the anulus—an inherently destabilizing procedure. A new axial percutaneous approach to the lumbosacral spine has been described. Using this technique, vertical access to the lumbosacral spine is achieved percutaneously via the presacral space. An implant that can be placed across a motion segment without compromise to the anulus avoids surgical destabilization and may be advantageous for interbody arthrodesis. The purpose of this study was to evaluate the in vitro biomechanical performance of the axial fixation rod, an anulus sparing, centrally placed interbody fusion implant for motion segment stabilization. Method of Approach: Twenty-four bovine lumbar motion segments were mechanically tested using an unconstrained flexibility protocol in sagittal and lateral bending, and torsion. Motion segments were also tested in axial compression. Each specimen was tested in an intact state, then drilled (simulating a transaxial approach to the lumbosacral spine), then with one of two axial fixation rods placed in the spine for stabilization. The range of motion, bending stiffness, and axial compressive stiffness were determined for each test condition. Results were compared to those previously reported for femoral ring allografts, bone dowels, BAK and BAK Proximity cages, Ray TFC, Brantigan ALIF and TLIF implants, the InFix Device, Danek TIBFD, single and double Harms cages, and Kaneda, Isola, and University plating systems. Results: While axial drilling of specimens had little effect on stiffness and range of motion, specimens implanted with the axial fixation rod exhibited significant increases in stiffness and decreases in range of motion relative to intact state. When compared to existing anterior, posterior, and interbody instrumentation, lateral and sagittal bending stiffness of the axial fixation rod exceeded that of all other interbody devices, while stiffness in extension and axial compression were comparable to plate and rod constructs. Torsional stiffness was comparable to other interbody constructs and slightly lower than plate and rod constructs. Conclusions: For stabilization of the L5-S1 motion segment, axial placement of implants offers potential benefits relative to traditional exposures. The preliminary biomechanical data from this study indicate that the axial fixation rod compares favorably to other devices and may be suitable to reduce pathologic motion at L5-S1, thus promoting bony fusion.


2013 ◽  
Vol 368-370 ◽  
pp. 1426-1430
Author(s):  
Li Xiong Gu ◽  
Rong Hui Wang

In this paper, by establishing the finite element model to study the dynamic characteristics of rigid frame single-rib arch bridge. By respectively changing structural parameters of the span ratios, and the compressive stiffness of arch, and the bending stiffness of arch, and the bending stiffness of bridge girder, and the layout of boom to find out the regularity of the structure on lateral stiffness, and vertical stiffness, and torsional stiffness as well as dynamic properties, it come out the results of that lateral stiffness of the structure is weaker, and increasing the span ratios and the compressive strength of arch are conducive to the improvement of the overall stiffness, and improving the bending strength of arch and layout of boom are less effect on the overall stiffness and mode shape.


Author(s):  
Pavlina Mihaylova ◽  
Alessandro Pratellesi ◽  
Niccolò Baldanzini ◽  
Marco Pierini

Concept FE models of the vehicle structure are often used to optimize it in terms of static and dynamic stiffness, as they are parametric and computationally inexpensive. On the other hand they introduce modeling errors with respect to their detailed FE equivalents due to the simplifications made. Even worse, the link between the concept and the detailed FE model can be sometimes lost after optimization. The aim of this paper is to present and validate an alternative optimization approach that uses the detailed FE model of the vehicle body-in-white instead of its concept representation. Structural modifications of this model were applied in two different ways — by local joint modifications and by using mesh morphing techniques. The first choice was motivated by the strong influence of the structural joints on the global vehicle performance. For this type of modification the plate thicknesses of the most influent car body joints were changed. In the second case the overall car dimensions were modified. The drawback of using detailed FE models of the vehicle body is that they can be times bigger than their concept counterparts and can thus require considerably more time for structural analysis. To make the approach proposed in this work a feasible alternative for optimization in the concept phase response surface models were introduced. With them the global static and dynamic performance of the body-in-white was represented by means of approximating polynomials. Optimization on such mathematical models is fast, so the choice of the optimization algorithm is not limited only among local-search strategies. In the current study Genetic Algorithm was used to increase the chances for finding better design alternatives. Two different optimization problems were defined and solved. Their final solutions were presented and compared in terms of structural modifications and resulting responses. The approach in this paper can be successfully used in the concept phase as it is fast and reliable and at the same time it avoids the problems typical for concept models.


2019 ◽  
Vol 32 (1) ◽  
Author(s):  
Jianfeng Tao ◽  
Junbo Lei ◽  
Chengliang Liu ◽  
Wei Yuan

AbstractFull-face hard rock tunnel boring machines (TBM) are essential equipment in highway and railway tunnel engineering construction. During the tunneling process, TBM have serious vibrations, which can damage some of its key components. The support system,an important part of TBM, is one path through which vibrational energy from the cutter head is transmitted. To reduce the vibration of support systems of TBM during the excavation process, based on the structural features of the support hydraulic system, a nonlinear dynamical model of support hydraulic systems of TBM is established. The influences of the component structure parameters and operating conditions parameters on the stiffness characteristics of the support hydraulic system are analyzed. The analysis results indicate that the static stiffness of the support hydraulic system consists of an increase stage, stable stage and decrease stage. The static stiffness value increases with an increase in the clearances. The pre-compression length of the spring in the relief valve affects the range of the stable stage of the static stiffness, and it does not affect the static stiffness value. The dynamic stiffness of the support hydraulic system consists of a U-shape and reverse U-shape. The bottom value of the U-shape increases with the amplitude and frequency of the external force acting on the cylinder body, however, the top value of the reverse U-shape remains constant. This study instructs how to design the support hydraulic system of TBM.


2014 ◽  
Vol 2 (2) ◽  
pp. 22-39 ◽  
Author(s):  
Annamalai Pandian ◽  
Ahad Ali

This research paper aims to predict the automotive Body-In-White (BIW) robotic welding assembly line performance. A combinational prediction model based on the Autoregressive Moving Average (ARMA) and Artificial Neural Networks (ANN) is developed. Classical methods are often used to predict the assembly line throughput, but not ideal. A combinational prediction model is applied for comprehensive analysis and prediction of the assembly line throughput. The various case studies presented in this paper indicate that the precision of the model is better than the other models. This research has significant practical value to the assembly plant because, based on the prediction, plant can make commitment to achieve the production to meet the market demand. Unpredictable performance of the assembly line in the plant leads to more overtime, less time for maintenance and eventually hurting the company bottom line.


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