Basic Research for the UV Fixed Abrasive Lapping Plate

2013 ◽  
Vol 371 ◽  
pp. 95-100
Author(s):  
Ioan Marinescu ◽  
Lei Guo ◽  
Peng Wei
Keyword(s):  
Surface Roughness ◽  
Basic Property ◽  
Basic Research ◽  
Experimental Results ◽  
Work Piece ◽  
Machining Efficiency ◽  
Fixed Abrasive

The traditional lapping procedure is based on a slurry process. This paper describes the development of a novel fixed abrasive lapping plate (UV-plate) and investigates the basic property of ultraviolet-cured resins. The primary lapping experiments are carried out. Experimental results show that the lapping process performed with UV-plate significantly increases machining efficiency. It is proved that the surface roughness of machined work-piece by UV-plate is better compared with the conventional slurry lapping plate.

Experimental Study on New Bonding Materials for Developing Nano-Grinding Plates

2007 ◽  
Vol 329 ◽  
pp. 489-494 ◽  
Author(s):  
Wei Peng ◽  
C.Y. Yao ◽  
Xun Lv ◽  
F.Q. Liu ◽  
Tao Gao ◽  
...  
Keyword(s):  
Experimental Study ◽  
Surface Roughness ◽  
Quartz Crystal ◽  
Machining Efficiency ◽  
Ultraviolet Curing ◽  
Machined Surface ◽  
Experimental Development ◽  
Fixed Abrasive ◽  
Free Abrasive ◽  
Experimental Comparisons

This paper describes a method for experimental development of a novel fixed abrasive nano-grinding plate (FAG-plate) which is proposed for lapping some rigid brittle materials, such as quartz crystal and silicon. The FAG plate is developed with ultraviolet-cured resin by rapid prototyping technology. The analysis shows that such FAG-plate can keep its grinding ability constant and continuous and it can make the roughness of machined surface reach to nanometer level. Based on experimental comparisons with conventional free abrasive slurry lapping plates, the lapping process using FAG-plate has several distinct advantages. One is that the machining efficiency is significantly improved. The second is that it improves the surface roughness of machined work-pieces, although it decreases the flatness tolerance of materials. Furthermore, the fixed abrasive nano-grinding plate is made by the new bonding materials- ultraviolet curing resin and thus the fabrication of FAG-plate is convenient and economical.

Observation in the Surface Roughness of Silicon Wafer during Semi-Fixed Abrasive Machining with Large Grains

2009 ◽  
Vol 69-70 ◽  
pp. 253-257
Author(s):  
Ping Zhao ◽  
Jia Jie Chen ◽  
Fan Yang ◽  
K.F. Tang ◽  
Ju Long Yuan ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Silicon Wafer ◽  
Processing Parameters ◽  
Wafer Surface ◽  
Abrasive Machining ◽  
Fixed Abrasive ◽  
Is Failure ◽  
Better Than

Semi-fixed abrasive is a novel abrasive. It has a ‘trap’ effect on the hard large grains that can prevent defect effectively on the surface of the workpiece which is caused by large grains. In this paper, some relevant experiments towards silicon wafers are carried out under the different processing parameters on the semi-fixed abrasive plates, and 180# SiC is used as large grains. The processed workpieces’ surface roughness Rv are measured. The experimental results show that the surface quality of wafer will be worse because of higher load and faster rotating velocity. And it can make a conclusion that the higher proportion of bond of the plate, the weaker of the ‘trap’ effect it has. Furthermore the wet environment is better than dry for the wafer surface in machining. The practice shows that the ‘trap’ effect is failure when the workpiece is machined by abrasive plate which is 4.5wt% proportion of bond in dry lapping.

Influence of surface roughness on the wetting angle

1995 ◽  
Vol 10 (8) ◽  
pp. 1984-1992 ◽  
Author(s):  
X.B. Zhou ◽  
J.Th.M. De Hosson
Keyword(s):  
Surface Roughness ◽  
Gaussian Distribution ◽  
Rough Surfaces ◽  
Contact Angles ◽  
Wetting Angle ◽  
Experimental Results ◽  
Solid Surfaces ◽  
Roughness Measurements

A this paper the influence of surface roughness on contact angles in the system of liquid Al wetting solid surfaces of Al2O3 has been studied. It was observed that contact angles of liquid Al vary significantly on different rough surfaces of Al2O3. A model is proposed to correlate contact angles with conventional roughness measurements and wavelengths by assuming a cosine profile of rough grooves with a Gaussian distribution of amplitudes. In comparison with the experimental results, the model provides a good estimate for describing the influence of surface roughness on contact angles of liquid Al on Al2O3.

Optimization of Underwater Cavity's Shape

2011 ◽  
Vol 291-294 ◽  
pp. 1925-1928
Author(s):  
De Xin Zhang ◽  
Xue Bo Shao ◽  
Li Lou ◽  
Lei Liu
Keyword(s):  
Drag Reduction ◽  
Cavitation Bubble ◽  
Decisive Role ◽  
Basic Research ◽  
Experimental Results ◽  
Bubble Shape ◽  
Cavitation Resistance ◽  
Cavity Shape ◽  
Submerged Body

The steady bubble shape as one of the basic research, plays a decisive role in the cavitation’s study, To study it clearly will be not only basis for the study of non-steady cavitation, but also provide the necessary basis for the design of the control for cavitation bubble. In this paper, cavity shape produced by submerged body is studied, and related to the use of foreign experimental results, super-cavitation resistance, drag reduction is discussed.

Experimental Determination of Optimal Speeds for Alloy Steels in Plane Turning

2008 ◽  
Author(s):  
T. Srikanth ◽  
V. Kamala
Keyword(s):  
Surface Roughness ◽  
Force Measurement ◽  
Cutting Speed ◽  
Vital Role ◽  
The Other ◽  
Depth Of Cut ◽  
Work Piece ◽  
Material Interface ◽  
Alloy Steels

In machining, speeds play vital role. The operator should know exactly the speed at which machining should be performed to get the required surface finish. In this paper, an attempt is made to determine the optimal cutting speed for machining of alloy steels. Three work piece materials having different hardness are taken and machined using a round nose tool with a coated tip. The tool dynamometer is attached to the tool post for force measurement. Turning operation on the work piece is performed on lathe at four different speeds, keeping the feed and depth of cut constant. Cutting forces acting on the tool, temperature at the tool and material interface are recorded. Power consumed being determined by a wattmeter and surface roughness values are measured. The same procedure is repeated for the other two work-pieces materials and optimal speeds for machining are determined for the three specimens. The results obtained are compared with the theoretical values and found to be very close.

Experimental Researches upon Changes of a Pipe's Roughness after Hydroformation

2013 ◽  
Vol 371 ◽  
pp. 111-115
Author(s):  
Bogdan Constantin Vaceanu ◽  
Gheorghe Nagit ◽  
Vasile Huian
Keyword(s):  
Surface Roughness ◽  
Tube Hydroforming ◽  
Work Piece ◽  
Copper Pipe ◽  
Work Area ◽  
The Coefficient Of Friction ◽  
Hydroforming Process ◽  
Aluminum Pipe ◽  
Experimental Researches

Surface roughness was studied in the tube hydroforming process, considering the quality of the material and the coefficient of friction between the work piece and die. Other researchers have studied the surface roughness to the front of an aluminum pipe [. The aim of this work was to analyze changes in a copper pipe roughness occurred after hydroforming process with fluid. Effects of changing roughness were studied, following the deformation of the material in the work area and roughness changes occurring in the material flow. After achieving hydroforming process, the surface roughness was measured by electron microscopy SEM in different areas of the hydro formed tube. After hydroforming process, an increase of surface roughness in connection areas of the mold to the curvature and the transverse direction of the pipe.

Research on Tool Wear Based on Texture Fractal Dimension

2011 ◽  
Vol 66-68 ◽  
pp. 1163-1166
Author(s):  
Mao Jun Chen ◽  
Zhong Jin Ni ◽  
Liang Fang
Keyword(s):  
Fractal Dimension ◽  
Tool Wear ◽  
Surface Texture ◽  
Manufacturing Systems ◽  
Experimental Results ◽  
Machining Process ◽  
Work Piece ◽  
Automated Manufacturing ◽  
Automated Manufacturing Systems ◽  
Wear Condition

In automated manufacturing systems, one of the most important issues is the detection of tool wear during the machining process. The Hausdorff-Besicovitch (HB) dimension is used to analyze the feature of the surface texture of work-piece in this paper. The value of the fractal dimension of the work-piece surface texture tends to decrease with the machining process, due to the texture becoming more complex and irregular, and the tool wear is also becoming more and more serious. That can describe the inherent relationship between work-piece surface texture and tool wear. The experimental results demonstrate the probability of using the fractal dimension of work-piece surface texture to monitor the tool wear condition.

An Analysis of Polishing Forces in Magnetic Field Assisted Finishing

2012 ◽  
Author(s):  
Vasishta Ganguly ◽  
Tony Schmitz ◽  
Arthur A. Graziano ◽  
Hitomi Yamaguchi
Keyword(s):  
Magnetic Field ◽  
Surface Roughness ◽  
Iron Particle ◽  
Free Form ◽  
Work Piece ◽  
Total Force ◽  
Polishing Force ◽  
Strong Relation ◽  
Force Components ◽  
Free Form Surfaces

Magnetic field assisted finishing (MAF) is used to polish free-form surfaces. The material removal mechanism can be described as a flexible “magnetic brush” that consists of ferromagnetic particles and abrasives that arrange themselves in the working gap between the magnet and the work piece. Relative motion between the brush and the work piece causes micro-cutting and improves surface finish. In this study, the contributions of the magnetic and polishing force components to the total force were evaluated. The effect of varying the polishing conditions, such as the working gap and the size of the ferromagnetic iron particles, on polishing forces and surface roughness was also analyzed. It was observed that the polishing forces varied considerably with working gap. Also, the iron particle size was found to have a strong relation to the rate at which the surface roughness decreased. Surface area roughness of 2–3 nm was achieved.

Numerical Simulation of Cutting Force in High Speed Machining of Inconel 718

2020 ◽  
Vol 856 ◽  
pp. 43-49
Author(s):  
Santosh Kumar Tamang ◽  
Nabam Teyi ◽  
Rinchin Tashi Tsumkhapa
Keyword(s):  
Cutting Force ◽  
Inconel 718 ◽  
High Speed ◽  
Experimental Results ◽  
Machining Process ◽  
Experimental Result ◽  
Work Piece ◽  
High Speed Machining ◽  
Numerical Result ◽  
3D Software

Machining is one of the major manufacturing processes that converts a raw work piece of arbitrary size into a finished product of definite shape of predetermined size by suitably controlling the relative motion between the tool and the work. Lately, machining process is shifting towards high speed machining (HSM) from conventional machining to improve and efficiently increase production, and towards dry machining from excessive coolant used wet machining to improve economy of production. And the tools used are mostly hardened alloys to facilitate HSM. The work piece materials are continually improving their properties by emergence and development of newer and high resistive super alloys (HRSA). In this paper an attempt has been made to validate an experimental result of cutting force obtained by performing HSM on an HRSA Inconel 718, by comparing it with the numerical result obtained by simulating the same setting using DEFORM 3D software. Based on the comparison it is found that the simulated results exhibit close proximity with the experimental results validating the experimental results and the effectiveness of the software.

Sign in / Sign up

Export Citation Format

Share Document