Investigation on the Interaction between Plasticity Response and Fretting Wear under Partial Slip Condition

2014 ◽  
Vol 699 ◽  
pp. 378-383
Author(s):  
M.A. Harimon ◽  
Abdul Latif Mohd Tobi ◽  
Abdullah Aziz Saad ◽  
M.N. Che Seman
Keyword(s):  
Plastic Strain ◽  
Wear Behavior ◽  
Surface Profile ◽  
Slip Condition ◽  
Fretting Wear ◽  
Cyclic Plasticity ◽  
Partial Slip ◽  
Number Of Cycles ◽  
Relationship Of ◽  
Worn Surface

The fretting wear behavior of Ti-6Al-4V is studied with the focus on cyclic plasticity effect under partial slip condition. The analysis is simulated using finite element based method with a new worn surface profile model represent a given number of cycles using a cylinder-on-flat geometry. The effect of surface modification on the stresses and plastic strain distribution is studied. As the profiles become deeper and wider, the contact pressure and shear stress increase at the stick zone. Due to this increment, the accumulation of plastic strain will become more significant. This may lead to material’s ductility exhaustion that could initiate the nucleation of crack. Plastic deformation is predicted to occur in the 6000th cycle model and onwards. Overall the relationship of fretting wear and plasticity has been defined qualitatively.

Investigation on the Interaction between Plasticity Response and Fretting Wear under Gross Sliding Condition

2013 ◽  
Vol 372 ◽  
pp. 522-527
Author(s):  
M.A. Harimon ◽  
Abdul Latif Mohd Tobi ◽  
A.A. Saad ◽  
W.M.F. Wan Zakaria
Keyword(s):  
Tangential Stress ◽  
Wear Behavior ◽  
Surface Profile ◽  
Leading Edge ◽  
Tangential Component ◽  
Fretting Wear ◽  
Cyclic Plasticity ◽  
Plasticity Effect ◽  
Shear Component ◽  
Number Of Cycles

The fretting wear behavior of Ti-6Al-4V is studied with the focus on cyclic plasticity effect under gross sliding condition. The analysis is simulated using finite element based method with a new surface profile model represently a given number of cycles using a cylinder-on-flat geometry. The effect of cyclic plasticity on the stresses and plastic strain distribution is studied. The maximum tangential stress is predicted at the trailing edge while the maximum compressive tangential stress is predicted at the leading edge of contact area. Plasticity in shear component is significant compare to tangential component and predicted at 0th and 3000th cycles only. It is found that important to include plasticity that remains from previous cycle for better prediction of fretting wear.

Modelling of Fretting Wear under Partial Slip Conditions Using Combined Isotropic-Kinematic Hardening Plasticity Model

2014 ◽  
Vol 1025-1026 ◽  
pp. 50-55
Author(s):  
Abdul Latif Mohd Tobi ◽  
M.Y. Ali ◽  
M.H. Zainulabidin ◽  
A.A. Saad
Keyword(s):  
Plastic Strain ◽  
Kinematic Hardening ◽  
Equivalent Plastic Strain ◽  
Fretting Wear ◽  
Cyclic Plasticity ◽  
Partial Slip ◽  
Plasticity Model ◽  
Slip Conditions ◽  
Contact Configuration ◽  
Specific Number

This paper presents finite element modelling of fretting wear under partial slip conditions using combined isotropic-kinematic hardening plasticity model with the emphasized to investigate the cyclic-plasticity behaviour predicted under fretting condition. The model is based on two-dimensional (2D) cylinder-on-flat contact configuration of titanium alloy, Ti-6Al-4V. A number of wear profiles at specific number of wear cycle (6000th, 60000th, 150000th and 300000th) are simulated. Contact pressure, tangential stress, shear stress, equivalent plastic strain, tangential plastic strain and also shear plastic strain are gathered and analysed. It is found that the plastic strain response of the combined isotropic-kinematic hardening plasticity model is slightly higher compare to linear kinematic hardening plasticity model [1].

The Evolution of Contact Stress and Surface Profile in Press-Fitted Shaft under Partial Slip Conditions

2006 ◽  
Vol 321-323 ◽  
pp. 1495-1498 ◽  
Author(s):  
Dong Hyung Lee ◽  
Seok Jin Kwon ◽  
Chan Woo Lee ◽  
Jae Boong Choi ◽  
Young Jin Kim
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Surface Profile ◽  
Contact Stresses ◽  
Fretting Wear ◽  
Partial Slip ◽  
Initial Surface ◽  
Slip Conditions ◽  
Bending Load ◽  
Element Method

In this paper the fretting wear of press-fitted specimens under partial slip conditions was simulated using finite element method and numerical analysis based on Archard's equation. An elasto-plastic analysis of contact stresses in a press-fitted shaft in contact with a boss was conducted with finite element method and the amount of microslip and contact pressure due to bending load was estimated. The predicted wear profile of press-fitted specimens at the contact edge was compared with the experimental results. It is found that the depth of fretting wear by repeated slip between shaft and boss reaches the maximum value at the contact edge. The initial surface profile is continuously changed by the wear at the contact edge, and then the corresponding contact stresses and strain are redistributed.

Fretting wear behavior of thermal-oxidation on titanium alloy in air and vacuum atmosphere

2021 ◽  
pp. 2150135
Author(s):  
Liangliang Sheng ◽  
Xiangtao Deng ◽  
Hao Li ◽  
Yuxuan Ren ◽  
Guoqing Gou ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Titanium Alloy ◽  
Thermal Oxidation ◽  
Wear Behavior ◽  
Fretting Wear ◽  
Partial Slip ◽  
Ti6al4v Titanium Alloy ◽  
Slip Regime ◽  
Air Atmosphere ◽  
Vacuum Atmosphere

In this work, an in-situ XPS analysis test combined self-designed high precision fretting wear tester was carried out to study the fretting wear behavior and the resulting tribo-oxidation of thermal-oxidation film on Ti6Al4V titanium alloy under the varied working atmosphere. The fretting-induced tribo-oxidation under the air and vacuum ([Formula: see text] Pa) environment was analyzed and its response on the resulting fretting wear resistance and damage mechanism was discussed. Results show that the working environment plays a significant role in the formation of tribo-oxidation and then determining the fretting wear resistance. Thermal-oxidation film in the vacuum atmosphere shows a better fretting wear resistance than that in the air atmosphere for all fretting regimes, except for partial slip regime (PSR) where there is an equivalent fretting wear resistance. Compared with the substrate Ti6Al4V titanium alloy, the thermal-oxidation film in the vacuum atmosphere performs a good protection for titanium alloy, especially for slip regime (SR), but not applied for air atmosphere.

scholarly journals Fretting Wear Behavior and Damage Mechanisms of Inconel X-750 Alloy in Dry Contacts

2019 ◽  
Vol 2019 ◽  
pp. 1-15
Author(s):  
Ibrohim A. Rustamov ◽  
Ozoda Sh. Sabirova ◽  
Zixi Wang ◽  
Yuming Wang
Keyword(s):  
Wear Behavior ◽  
Normal Load ◽  
Fretting Wear ◽  
Partial Slip ◽  
Test Duration ◽  
Material Transfer ◽  
Friction Forces ◽  
Frictional Properties ◽  
Load Tests ◽  
Oxidation Mechanisms

Tribological behavior of the Inconel X-750 alloy disk subjected to fretting against the GCr15 steel ball was investigated in an ambient laboratory air with relative humidity of 55–65%. A high-frequency oscillating Optimol SRV 4 tribometer was employed to execute dry fretting tests in the partial and gross slip regimes under constant 100 N normal load. Tests were carried out for 10, 30, and 90 minutes, and the friction forces vs. displacement amplitudes were monitored during the test duration. Posttest examinations were conducted utilizing advanced tools such as 3D optical surface profiler, scanning electron microscopy (SEM), and energy dispersive X-ray spectroscopy (EDX). The main objective was to obtain wear scar evolutions, frictional properties, and degradation mechanisms under the different running conditions over time. It was found that fretting wear behaviors of friction pairs were strongly influenced by fretting regimes. Degradation evolutions were greatly influenced by fretting time during partial slip regimes, i.e., evolving from asperity deformation and slight damage to the fatigue crack and material transfer. However, the combination of adhesive, abrasive, delamination, and wear oxidation mechanisms was repeated during the entire gross slip fretting process.

Finite element analysis of fretting wear considering variable coefficient of friction

2018 ◽  
Vol 233 (5) ◽  
pp. 758-768 ◽  
Author(s):  
Ling Li ◽  
Le Kang ◽  
Shiyun Ma ◽  
Zhiqiang Li ◽  
Xiaoguang Ruan ◽  
...  
Keyword(s):  
Finite Element ◽  
Coefficient Of Friction ◽  
Variable Coefficient ◽  
Friction Model ◽  
Slip Condition ◽  
Fretting Wear ◽  
Partial Slip ◽  
Wear Volume ◽  
The Coefficient Of Friction ◽  
Contact Surfaces

Fretting wear is a kind of material damage in contact surfaces caused by microrelative displacement between two bodies. It can change the profile of contact surfaces, resulting in loosening of fasteners or fatigue cracks. Finite element method is an effective method to simulate the evolution of fretting wear process. In most studies of fretting wear, the coefficient of friction was assumed to be constant to simplify model and reduce the difficulty of solving. However, fretting wear test showed that the coefficient of friction was a variable related to the number of fretting cycles. Therefore, this paper introduces the coefficient of friction as a function of the number of fretting cycles in numerical simulation. A wear model considering variable coefficient of friction is established by combining energy consumption model and adaptive grid technique. The nodes of contact surfaces are updated through the UMESHMOTION subroutine. The effects of constant coefficient of friction and variable coefficient of friction on fretting wear are analyzed by comparing the wear amount under different loading conditions. The results show that when compared with coefficient of friction model, fretting wear is obviously affected by variable coefficient of friction and the variable coefficient of friction model has a larger wear volume when the fretting is in partial slip condition and mixed slip condition. In gross slip condition, the difference of wear volume between variable coefficient of friction model and coefficient of friction model decreases with the increase in the displacement amplitudes.

scholarly journals A Numerical Study on the Effect of Variable Wear Coefficient on Fretting Wear Characteristics

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1840
Author(s):  
Shengjie Wang ◽  
Magd Abdel Wahab
Keyword(s):  
Plastic Strain ◽  
Numerical Study ◽  
Equivalent Plastic Strain ◽  
Fretting Wear ◽  
Partial Slip ◽  
The Finite Element Method ◽  
Wear Coefficient ◽  
Wear Characteristics ◽  
Slip Regime ◽  
The Difference

Fretting wear is a common phenomenon that happens between contact parts when there is an oscillatory relative movement. To investigate wear characteristics history in the fretting process, the finite element method (FEM) is commonly applied to simulate the fretting by considering the wear in the model. In most literature publications, the wear coefficient is considered as a constant, which is not a real case based on the experimental results. To consider the variation of wear coefficient, a double-linear model is applied in this paper, and the tribologically transformed structure (TTS) phase is considered in the study of the wear coefficient variation model. By using these models for variable wear coefficient for both flat and cylinder, the difference of wear characteristics, plastic strain, and stress between variable wear coefficient model (VWCM) and constant wear coefficient model (CWCM) are analyzed. The results show that the variable wear coefficient has no significant effect on the wear characteristic at the end of the process in the gross sliding regime. However, in the partial slip regime, the effect of variable wear coefficient on wear characteristics is significant. Due to the difference in contact geometry in the fretting process between VWCM and CWCM, the tangential and shear stress and equivalent plastic strain also show differences during the fretting process.

Elastic-Plastic Finite Element Analysis of Partial Slip Rolling Contact

2001 ◽  
Vol 124 (1) ◽  
pp. 20-26 ◽  
Author(s):  
Biqiang Xu ◽  
Yanyao Jiang
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Shear Strain ◽  
Contact Surface ◽  
Rolling Contact ◽  
Slip Condition ◽  
Cyclic Plasticity ◽  
Partial Slip ◽  
Stick Slip ◽  
Elastic Plastic

The finite element model with the implementation of a robust cyclic plasticity theory was used to simulate the elastic-plastic stresses for the partial slip (stick-slip) line rolling contact. Detailed rolling contact stresses and strains were obtained for up to 40 rolling passes. The partial slip condition greatly affects the residual stress in the rolling direction and the residual shear strain within a thin layer of material near the contact surface. The residual stress in the axial direction was not significantly influenced by the partial slip condition. An increase in friction coefficient drives the location of maximum shear strain to the contact surface. In addition, a comparison was made between the finite element results and the results obtained from an approximate method.

Sign in / Sign up

Export Citation Format

Share Document