Research on Configuration Design Method of Mass Customization Product Based-on Function-Structure Model

2011 ◽  
Vol 88-89 ◽  
pp. 204-208
Author(s):  
Qian Yin ◽  
Yong Jian Sun ◽  
Wei Zong Zhou ◽  
Xia Jing Ni ◽  
Kun Chang Chen ◽  
...  

Considering the problem that current configuration design method is mainly faced for professionals, based-on the analysis of different customers’ respective understanding of products and configuration methods, a function-structure configuration method of mass customization product is proposed according to the general design process from function to structure. Meanwhile, in the configuration real-time related analyses and advices are provided customers, which would guide customers to complete configuration design of personal product rapidly. Finally, a wheel lock configuration case is given to illustrate the proposed method.

2009 ◽  
Vol 69-70 ◽  
pp. 535-539
Author(s):  
Cong Da Lu ◽  
X.H. Chen ◽  
Shao Fei Jiang ◽  
Guo Zhong Chai

For the successful realization of product configuration design (PCD) in the condition of mass customization mode, the module encoding methods are studied. By analyzing the product structure model and the process of computer-aided PCD, all related information which is required for the module is decided. This paper proposes a scientific module encoding method suitable for PCD. It describes the geometric features of the modules, the interface relationships and the affiliations between modules. Further more, it introduces additional attribute codes used to evaluate product configuration. By this way the product information can be fully expressed in order to improve the efficiency of PCD.


2011 ◽  
Vol 697-698 ◽  
pp. 671-675
Author(s):  
D. Wang ◽  
Yu Hu Yang ◽  
Z. Shi

This paper proposes a method of building the design tree with stratified constraints and modifications for the machine design with pre-defined technological process. The design method displays the design process in a tree structure with overall open yet local convergent characteristics. It is applied to develop an innovative, a comprehensive, and practical design through design detailing, integrative constraints and interventions, and real-time evaluations. As an example the design of the tire-building drum is given.


2014 ◽  
Vol 543-547 ◽  
pp. 320-322
Author(s):  
Zhi Yong Dai ◽  
Ming Hai Yuan ◽  
Shuo Cheng ◽  
Ai Min Ji

According to the overseas and domestic researches on green design and mass customization, this paper does research on green product configuration design method based on the three configuration algorithms, and proposes a new product configuration method aiming at realizing the goal of green design under mass customization (MC). By studying on green design method based on product configuration, strong support is provided for enterprises with green manufacturing both in theory and method.


Author(s):  
Shuyou Zhang ◽  
Harry H. Cheng

A new product configuration design method based on extensible product family is presented in this paper. The extensible product family is a multi-layered model with extensible function, extensible principle, and extensible structure. Treating extensible element as a basic unit, the model can be used to associate extensible parts with reusable factors in the range from 0 to 1. The principle of configuration method has been implemented in software. Complicated rule editing and modification are handled by Ch, an embeddable C/C++ interpreter. Designers can establish and edit the configuration rules including formulas dynamically. According to the client requirements and nearest-neighbor matching, the results of the designed configuration can be obtained automatically. Furthermore, the multi-dimensional information about parameters and reusable factors can be displayed and analyzed graphically. If the client requirements or configuration rules are changed, the system can be easily re-configured to obtain designed results based on the new configuration quickly. The system has been successfully deployed and used to design complicated products with a large number of configurations and different specifications such as elevators, machine tools and smut-collectors.


Author(s):  
Jiju A. Ninan ◽  
Zahed Siddique

To survive in today’s volatile market, companies are striving to deliver greater quality, more customization and innovative designs by offering user customizable products. Mass customization features products that can be altered or changed by the customer to fit his/her needs. In order to incorporate customer specifications it is necessary to integrate the customer into the design process. Offering customized products while maintaining the reliability and efficiency of mass produced products calls for new tools and strategies in the design and manufacturing process. This paper presents a web based mass customization framework to provide customizable products in real time by integrating the customer into the design process. The approach is based on template(s) to automatically generate CAD models from customer specifications. Structural feasibility of the user specified configurations are then evaluated using automated Finite Element Analysis and communicated back to the user in real time. To achieve automated analysis a Product Family CAD and FEA template is presented. The CAD and FEA product family template generalizes the rules and guidelines for the entire product family to allow users to generate any member product. The template and the framework is implemented using commercial software. The applicability of the system is illustrated for web based customization of bicycle frames.


2011 ◽  
Vol 10 (01) ◽  
pp. 117-125 ◽  
Author(s):  
YAPING WANG ◽  
GUIHUA HAN ◽  
JIANGHUA GE ◽  
JINGRUI QI ◽  
JIANYUAN XU

This paper proposed demand-driven personalized product configuration design method. A variety of customer orders were clustered and fuzzy transformed; using ontology's feature to establish customer demand ontology model; in order to enable the product family to meet the dynamic demand of customers, established mapping relationship of customer demands and product family; using ontology to express product family model, achieved mapping of customer needs ontology and product family ontology, and improved efficiency of product configuration. Finally, we take planetary reducer as an example to demonstrate the feasibility of the method.


2014 ◽  
Vol 8 (1) ◽  
pp. 699-704
Author(s):  
Li He ◽  
Wenlei Sun

Because of a few characteristics of complex product, such as the variety of its components, and the structural complexity and so on, the realization of the rapid design of complex product requires combination of a variety of theories and methods that support product’s rapid design. Therefore, this study assesses complex products and puts forward a new rapid design method based on general structure model and reusable parts resource. First of all, the characteristics and implementation process of this method is summarized. Then, the general structure model of the complex product family is established on the basis of modular thoughts, and the definitions of the four vari-size grained abstract concepts are discussed in this model as well as its semantic relationships. The configuration design of the complex products is based on this general structural model, and with the increase of networked product design information, and more and more manufacturing enterprises have built up their own web-based component repositories to store those detailed design information. On account of those, the rapid design process of the complex product is introduced, with configuration design and reusable parts resource as the core. Lastly, an application example (i.e. the conventional beam pumping unit) is presented to verify the feasibility of which has been discussed above.


Author(s):  
Timur Smetani ◽  
Elizaveta Gureva ◽  
Vyacheslav Andreev ◽  
Natalya Tarasova ◽  
Nikolai Andree

The article discusses methods for optimizing the design of the Neutron Converter research plant design with parameters that are most suitable for a particular consumer. 38 similar plant structures with different materials and sources were calculated, on the basis of which the most optimal options were found. As part of the interaction between OKBM Afrikantov JSC and the Nizhny Novgorod State Technical University named after R. E. Alekseev, the Neutron Converter research plant was designed and assembled. The universal neutron converter is a device for converting a stream of fast neutrons emitted by isotopic sources into a "standardized" value of flux density with known parameters in the volume of the central part of the product, which is the working part of the universal neutron converter. To supply neutron converters to other customer organizations (universities, research organizations and collective centers), it is necessary to take into account the experience of operating an existing facility, as well as rationalize the design process of each specific instance in accordance with the requirements of the customer.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 420
Author(s):  
Phong B. Dao

Multiagent control system (MACS) has become a promising solution for solving complex control problems. Using the advantages of MACS-based design approaches, a novel solution for advanced control of mechatronic systems has been developed in this paper. The study has aimed at integrating learning control into MACS. Specifically, learning feedforward control (LFFC) is implemented as a pattern for incorporation in MACS. The major novelty of this work is that the feedback control part is realized in a real-time periodic MACS, while the LFFC algorithm is done on-line, asynchronously, and in a separate non-real-time aperiodic MACS. As a result, a MACS-based LFFC design method has been developed. A second-order B-spline neural network (BSN) is used as a function approximator for LFFC whose input-output mapping can be adapted during control and is intended to become equal to the inverse model of the plant. To provide real-time features for the MACS-based LFFC system, the open robot control software (OROCOS) has been employed as development and runtime environment. A case study using a simulated linear motor in the presence of nonlinear cogging and friction force as well as mass variations is used to illustrate the proposed method. A MACS-based LFFC system has been designed and implemented for the simulated plant. The system consists of a setpoint generator, a feedback controller, and a time-index LFFC that can learn on-line. Simulation results have demonstrated the applicability of the design method.


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