Material Aligned Process Control for the Welding Technology of Locally Hardened Materials

2007 ◽  
Vol 22 ◽  
pp. 77-82
Author(s):  
Volker Wesling ◽  
T. Rekersdrees
Keyword(s):  
Heat Treatment ◽  
Stress Distribution ◽  
Process Control ◽  
Weld Seam ◽  
Structural Strength ◽  
Plastic Deformations ◽  
Welding Technology ◽  
Current Voltage ◽  
Technological Processing

The subproject B5 examines the welding technological processing of locally hardened materials to produce structures and knots by means of high-freqency welding (HFW). The aim of B5 is a defined intervention in process and plant technology to control current voltage, temperature and compressive stress distribution of the entire weld seam. Particularly the effects on locally hardened areas have to be measured and optimized. Also the process specific advantages of HFW (e.g. plastic deformations and the application of an in situ heat treatment) have to be examined and optimized to improve structural strength.

“In-Situ Raman Spectroscopy of Electronic Processes in Fullerene Thin Films

2002 ◽  
Vol 725 ◽  
Author(s):  
S.B. Phelan ◽  
B.S. O'Connell ◽  
G. Farrell ◽  
G. Chambers ◽  
H.J. Byrne
Keyword(s):  
Thin Film ◽  
Indium Tin Oxide ◽  
Low Temperatures ◽  
In Situ Raman Spectroscopy ◽  
State Reduction ◽  
In Situ Raman ◽  
Linear Behavior ◽  
Current Voltage ◽  
Solid State Reduction

AbstractThe current voltage characteristics of C60 thin film sandwich structures fabricated by vacuum deposition on indium tin oxide (ITO) with an aluminium top electrode are presented and discussed. A strongly non-linear behavior and a sharp increase in the device conductivity was observed at relatively low voltages (∼2V), at both room and low temperatures (20K). At room temperature the system is seen to collapse, and in situ Raman measurements indicate a solid state reduction of the fullerene thin film to form a polymeric state. The high conductivity state was seen to be stable at elevated voltages and low temperatures. This state is seen to be reversible with the application of high voltages. At these high voltages the C60 film was seen to sporadically emit white light at randomly localized points analogous to the much documented Electroluminescence in single crystals.

scholarly journals Symmetric Nature of Stress Distribution in the Elastic-Plastic Range of Pinus L. Pine Wood Samples Determined Experimentally and Using the Finite Element Method (FEM)

Symmetry ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 39
Author(s):  
Łukasz Warguła ◽  
Dominik Wojtkowiak ◽  
Mateusz Kukla ◽  
Krzysztof Talaśka
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Stress Distribution ◽  
Moisture Content ◽  
Tool Geometry ◽  
Wood Fibers ◽  
Data Set ◽  
Plastic Deformations ◽  
Pine Wood ◽  
Elastic Plastic

This article presents the results of experimental research on the mechanical properties of pine wood (Pinus L. Sp. Pl. 1000. 1753). In the course of the research process, stress-strain curves were determined for cases of tensile, compression and shear of standardized shapes samples. The collected data set was used to determine several material constants such as: modulus of elasticity, shear modulus or yield point. The aim of the research was to determine the material properties necessary to develop the model used in the finite element analysis (FEM), which demonstrates the symmetrical nature of the stress distribution in the sample. This model will be used to analyze the process of grinding wood base materials in terms of the peak cutting force estimation and the tool geometry influence determination. The main purpose of the developed model will be to determine the maximum stress value necessary to estimate the destructive force for the tested wood sample. The tests were carried out for timber of around 8.74% and 19.9% moisture content (MC). Significant differences were found between the mechanical properties of wood depending on moisture content and the direction of the applied force depending on the arrangement of wood fibers. Unlike other studies in the literature, this one relates to all three stress states (tensile, compression and shear) in all significant directions (anatomical). To verify the usability of the determined mechanical parameters of wood, all three strength tests (tensile, compression and shear) were mapped in the FEM analysis. The accuracy of the model in determining the maximum destructive force of the material is equal to the average 8% (for tensile testing 14%, compression 2.5%, shear 6.5%), while the average coverage of the FEM characteristic with the results of the strength test in the field of elastic-plastic deformations with the adopted ±15% error overlap on average by about 77%. The analyses were performed in the ABAQUS/Standard 2020 program in the field of elastic-plastic deformations. Research with the use of numerical models after extension with a damage model will enable the design of energy-saving and durable grinding machines.

Mechanical Properties of Pyrolytic "SiOCN" Thin Coatings

1993 ◽  
Vol 308 ◽  
Author(s):  
Sandrine Bec ◽  
André Tonck ◽  
Jean-Luc Loubet
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Young’S Modulus ◽  
Young's Modulus ◽  
Ceramic Coatings ◽  
Optical Observation ◽  
Thin Coatings ◽  
Polymer Precursors ◽  
Polymeric State

ABSTRACTPyrolysis of polymer precursors (polysilazane) is a technologically and economically interesting way to produce thin ceramic coatings. However, many cracks appear and decohesion occurs during pyrolysis when the ceramic coatings (SiOCN) are thicker than 0.5 micrometers. In order to understand these cracking phenomena, the coatings are mechanically characterized by nanoindentation at different stages of the pyrolysis heat treatment.During pyrolysis, the cracking temperature is detected by in-situ optical observation. The thickness of the coatings varies during pyrolysis from 3 micrometers at the polymeric state to 1 micrometer at the ceramic state. The coatings' properties, hardness and Young's modulus are evaluated after heat treatment, taking into account the substrate's influence. A large variation of these properties occurs at the cracking temperature. Both the hardness and the Young's modulus are multiplied by a factor of 10. By analysing these results, we show that cracking is correlated with the evolution of the coatings' mechanical properties during the transformation.

In Situ X-Ray Diffraction Studies of Crystallization Growth Behavior in ZnO-Bi2O3-B2O3 Glass as a Route to Functional Optical Devices

MRS Advances ◽  
2018 ◽  
Vol 3 (11) ◽  
pp. 563-567 ◽  
Author(s):  
Quentin Altemose ◽  
Katrina Raichle ◽  
Brittani Schnable ◽  
Casey Schwarz ◽  
Myungkoo Kang ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Glass Ceramics ◽  
Treatment Temperature ◽  
Crystal Phase ◽  
X Ray Diffraction ◽  
X Ray ◽  
In Situ Xrd ◽  
Dsc Measurements ◽  
Transmission Window

ABSTRACTTransparent optical ZnO–Bi2O3–B2O3 (ZBB) glass-ceramics were created by the melt quenching technique. In this work, a melt of the glass containing stoichiometric ratios of Zn/Bi/B and As was studied. Differential scanning calorimeter (DSC) measurements was used to measure the thermal behavior. VIS/NIR transmission measurements were used to determine the transmission window. X-ray diffraction (XRD) was used to determine crystal phase. In this study, we explore new techniques and report a detailed study of in-situ XRD of the ZBB composition in order to correlate nucleation temperature, heat treatment temperature, and heat treatment duration with induced crystal phase.

scholarly journals Additive Manufacturing of Ti-Based Intermetallic Alloys: A Review and Conceptualization of a Next-Generation Machine

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4317
Author(s):  
Thywill Cephas Dzogbewu ◽  
Willie Bouwer du Preez
Keyword(s):  
Heat Treatment ◽  
High Temperature ◽  
Additive Manufacturing ◽  
Complex Geometries ◽  
Intermetallic Alloys ◽  
Tial Alloys ◽  
Conventional Methods ◽  
Manufacturing Technologies ◽  
In Situ Heat Treatment

TiAl-based intermetallic alloys have come to the fore as the preferred alloys for high-temperature applications. Conventional methods (casting, forging, sheet forming, extrusion, etc.) have been applied to produce TiAl intermetallic alloys. However, the inherent limitations of conventional methods do not permit the production of the TiAl alloys with intricate geometries. Additive manufacturing technologies such as electron beam melting (EBM) and laser powder bed fusion (LPBF), were used to produce TiAl alloys with complex geometries. EBM technology can produce crack-free TiAl components but lacks geometrical accuracy. LPBF technology has great geometrical precision that could be used to produce TiAl alloys with tailored complex geometries, but cannot produce crack-free TiAl components. To satisfy the current industrial requirement of producing crack-free TiAl alloys with tailored geometries, the paper proposes a new heating model for the LPBF manufacturing process. The model could maintain even temperature between the solidified and subsequent layers, reducing temperature gradients (residual stress), which could eliminate crack formation. The new conceptualized model also opens a window for in situ heat treatment of the built samples to obtain the desired TiAl (γ-phase) and Ti3Al (α2-phase) intermetallic phases for high-temperature operations. In situ heat treatment would also improve the homogeneity of the microstructure of LPBF manufactured samples.

The Use of Optimized ERW Technique to Improve Low Temperature Fracture Toughness of Welded Pipes

2020 ◽  
Author(s):  
Muhammad Rashid ◽  
Timothy Hylton ◽  
Neil Anderson ◽  
Laurie Collins ◽  
Leijun Li
Keyword(s):  
Heat Treatment ◽  
Fracture Toughness ◽  
Low Temperature ◽  
Weld Seam ◽  
Peak Temperature ◽  
Line Pipe ◽  
Squeeze Pressure ◽  
Treatment Practices ◽  
Treatment Techniques ◽  
Research Activities

Abstract It is understood that the bondline microstructure of the line pipe ERW seam can be a zone of weakness in the pipe. To overcome this weakness, several research projects utilizing various line pipe steel grades and welding and heat treatment techniques have been conducted at EVRAZ NA. The overall goal of these efforts has been to understand the development of bondline microstructure during the ERW process and improve the weld seam fracture toughness for low temperature applications. These research activities included mill trials and Gleeble simulations. It was realized that a high toughness ERW weld seam is only possible through a tightly controlled combination of weld power, forging (squeeze) pressure, and welding speed. Research studies have indicated that the as-welded seam may not pass the standard ERW destructive tests if proper heat input and adequate squeeze pressure are not applied. Post weld heat treatment (normalizing) practice was also found to be a key element in the development of the appropriate bondline microstructure for higher toughness. Samples from pipes normalized using different heat treatment practices produced different bondline microstructures and hence different toughness properties. It was found through this study that a low (but still higher than the upper critical temperature Ac3) normalizing peak temperature and adequate soak time at the peak temperature result in improved Charpy toughness of ERW bondline microstructure.

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