The Optimization of Cutting Parameters of Cast Iron Based on the Genetic Algorithm

2012 ◽  
Vol 424-425 ◽  
pp. 1102-1106
Author(s):  
Hao Jin Yang ◽  
Xu Hong Guo ◽  
Dong Dong Wan ◽  
Ting Ting Chen

Data timeliness of cutting process data is so intenser under the new situation than ever .It’s especially necessary to propose the physical model on which the optimization of cutting parameters is based. In this paper the mathematical model is established by the analysis of the data measured from the cast iron experiments, then use MATLAB genetic algorithm analysis to calculate the optimum combination of cutting parameters. The results show that the optimum combination of cutting parameters could improve the production efficiency in practice.

2020 ◽  
Vol 38 (10A) ◽  
pp. 1489-1503
Author(s):  
Marwa Q. Ibraheem

In this present work use a genetic algorithm for the selection of cutting conditions in milling operation such as cutting speed, feed and depth of cut to investigate the optimal value and the effects of it on the material removal rate and tool wear. The material selected for this work was Ti-6Al-4V Alloy using H13A carbide as a cutting tool. Two objective functions have been adopted gives minimum tool wear and maximum material removal rate that is simultaneously optimized. Finally, it does conclude from the results that the optimal value of cutting speed is (1992.601m/min), depth of cut is (1.55mm) and feed is (148.203mm/rev) for the present work.


2012 ◽  
Vol 472-475 ◽  
pp. 1078-1081
Author(s):  
Wen Sheng Zhang ◽  
Hong Xiang Wang ◽  
Hong Du ◽  
Tao Xu

The genetic algorithm converges faster compared with the traditional optimization algorithm, the global optimal solution can be quickly obtained and it is very effective for multi-peak function optimization. A milling process parameter optimization model is established for titanium based on genetic algorithm in this paper, the relevant constraints is considered and the optional titanium milling parameters is achieved based on the targets of maximum production efficiency and minimum cost, utilizing MATLAB optimization software to program, the best combination of cutting parameters is got finally. Experimental results show that the cutting efficiency and production costs are significantly improved with the optimized cutting parameters, so that the defects of low efficiency in CNC machining resulting in relying on experienced cutting parameters is overcome.


2011 ◽  
Vol 121-126 ◽  
pp. 4640-4645 ◽  
Author(s):  
Shu Ren Zhang ◽  
Xue Guang Li ◽  
Jun Wang ◽  
Hui Wei Wang

Three elements of Cutting dosages have a great effect on parts surface quality and working efficiency, the best organization of cutting three elements for parts surface quality must be found before machining, in order to surface roughness and machining cost of parts, multi-objective optimization model is established in this paper, model is solved by using genetic algorithm. Based on the BP neural network of three layers, forecasting model of surface roughness is established. According to existing experiment data and optimized cutting dosages, analysis and prediction of surface roughness is done. Machining experiment is done by using optimized data. The experiment result verifies feasibility of this optimistic method and prediction method of surface roughness.


2012 ◽  
Vol 591-593 ◽  
pp. 480-483
Author(s):  
Huan Lin ◽  
Dong Qiang Gao ◽  
Zhong Yan Li ◽  
Jiang Miao Yi

First of all, in the cutting parameters optimization, according to the different processing conditions, optimization variables selection is different, including production efficiency the objective function and the constraint conditions of the machine tool. And then using genetic algorithm to build a high-speed processing parameters optimization model. The mathematical model explores the best solution through the software Matlab, and gets the optimal combination between the parameters of each cutting; high speed machining cutting parameters provides the reference for the choice of the user. Through the optimization of the comparison of the before and after that, using genetic algorithm cutting parameters optimization, mach inability got obvious improvement, in order to ensure the quality of processing also achieve the maximization of the production efficiency.


2016 ◽  
Vol 723 ◽  
pp. 214-219
Author(s):  
Mei Xia Yuan ◽  
Xi Bo Wang ◽  
Li Jiao ◽  
Shao Nan Liu

The selection of cutting parameters of material processing such as cutting speed, feed and cutting depth affects product productivity. The optimization of cutting parameters achieves the purpose of raise the productivity. Based on the research of the cutting theory, the turning constraint model and the optimization mathematical model of cutting parameters are established for highest productivity. The optimization process of the complex method is studied. The cutting parameters of the material 310s are optimized by the optimization model based on complex method. The optimized cutting time is shorter 2.06s than the one before the optimization. The production efficiency increases by 15.45%. The results show that the optimization model based on the complex method can improve the productivity of material processing.


2012 ◽  
Vol 215-216 ◽  
pp. 193-196 ◽  
Author(s):  
Gang Liu ◽  
De Sen Mu ◽  
Shi Xi Duan ◽  
De Chao Song

For hard rocks whose protodyakonov scale of hardness f are greater than 8, research on the optimization design of cutting head of cantilever roadheader. Optimization model of the cutting head was established, in this model, the objective function was established based on dust mount, energy consumption and production efficiency. The design variables contain cutting head structural and kinetic parameters, the constraints are determined in accordance with working condition and practical experience. Cutting head parameters are optimized with parameters change related to rock strength, using genetic algorithm in Matlab7.0. A variety of cutting parameters optimization results related to rock strength are of great significance for the structural design of the cutting head and selection of kinetic parameters.


Sign in / Sign up

Export Citation Format

Share Document