Flame Stabilization and Emissions of a Natural Gas/Air Ceramic Porous Burner

2008 ◽  
Vol 47-50 ◽  
pp. 105-108 ◽  
Author(s):  
Neda Djordjevic ◽  
Peter Habisreuther ◽  
Nikolaos Zarzalis

Increasingly stringent regulations for limiting pollutant emissions for both aircraft and industrial gas turbines enforce further reduction of NOx emissions while maintaining flame stability. Application of premixed flames offers the possibility to reduce these emissions, but nevertheless it is strongly connected with flame instability risks. A possible solution to ensure the stability of premixed flames is to provide enhanced heat recirculation employing porous inert material. Experimental determination of flame stability and emissions of a porous burner containing a reticulate ceramic sponge structure are reported and the influence of the structural properties of the porous matrix on stable operating range was investigated. It was found, that the flame stability limit was significantly higher compared with free flame burners and nitric oxide (NOx) emissions were below 10 ppm for all cases.

Author(s):  
H. B. Gao ◽  
Z. G. Qu ◽  
W. Q. Tao ◽  
T. J. Lu

The main object of this work is to investigate combustion in a two-layer packed beds porous burner, in particular, to study the effect of methane and propane on flame stability, pressure drop and pollutant emissions. The equivalence ratio of both methane and propane varied from 0.55 to 0.70. The results indicated that flame stability limits of both methane and propane enlarged with the increasing of equivalence ratio, however, the stability limits of methane is more widely than propane. The macroscopic flame shapes of methane and propane remains approximately the same but the later has a larger flame thickness. The NOx emissions are seen to be increased and the CO decreased with the equivalence ratio, HC emissions firstly decreased and then increased with the equivalence ratio for both methane and propane.


Author(s):  
Seyed Mohammad Hashemi ◽  
Seyed Abdolmehdi Hashemi

Premixed methane–air combustion process within a combined porous-free flame burner was investigated numerically in the present study. The burner consisted of a perforated porous ceramic pellet forming combination of submerged and free flame zones. Nonequilibrium thermal condition between the gas and solid phases was implemented and governing equations were solved in a two-dimensional model using finite volume method. Detailed chemistry based on reduced GRI 3.0 mechanism with 41 reaction steps and 16 species including NOx mechanisms was utilized to simulate the combustion processes and pollutant emissions. In order to investigate the validation of the implemented numerical model, the burner was manufactured and tested. The predicted results were consistent with the experimental data. Comparison of the combined porous-free flame burner with porous burner showed that the flame stability limits of the combined burner were higher than those of porous burner. Multimode heat transfer within the porous medium was perused and the effect of heat recirculation on the flame stabilization was discussed. Investigation of the effect of pore density on the flame stabilization showed that the lower pore densities were desirable in order to improve the flame stability limits. Pollutant emission analysis proved that the NO concentration increased with increasing the equivalence ratio while the minimum quantity of CO concentration was evaluated at an equivalence ratio of 0.6.


Author(s):  
Ch. Steinbach ◽  
N. Ulibarri ◽  
M. Garay ◽  
H. Lu¨bcke ◽  
Th. Meeuwissen ◽  
...  

The NOx emissions of low NOx premix combustors are not only determined by the burner design, but also by the multi burner interaction and the related distribution of air and fuel flows to the individual burners. Often the factors that have a positive impact on NOx emission have a negative impact on the flame stability, so the main challenge is to find an optimum point with the lowest achievable NOx while maintaining good flame stability. The hottest flame zones are where most of the NOx is formed. Avoiding such zones in the combustor (by homogenization of the flame temperature) reduces NOx emissions significantly. Improving the flame stability and the combustion control allows the combustor to operate at a lower average flame temperature and NOx emissions. ALSTOM developed a combustion optimization package for the GT13E2. The optimization package development focused on three major issues: • Flame stability; • Homogenization of flame temperature distribution in the combustor; • Combustion control logic. The solution introduced consists of: • The reduction of cooling air entrainment in the primary flame zone for improved flame stability; • The optical measurement of the individual burner flame temperatures and their homogenization by burner tuning valves; • Closed loop control logic to control the combustion dependent on the pulsation signal. This paper shows how fundamental combustion research methods were applied to derive effective optimization measures. The flame temperature measurement technique will be presented along with results of the measurement and their application in homogenization of the combustor temperature distribution in an engine equipped with measures to improve flame stabilization. The main results achieved are: • Widening of the main burner group operation range; • Improved use of the low NOx operation range; • NOx reduction at the combustor pulsation limit and hence, large margins to the European emission limit (50 mg/m3 @ 15%O2).


2021 ◽  
Author(s):  
Fujun Sun ◽  
Jianqin Suo ◽  
Zhenxia Liu

Abstract Based on the development trend of incorporating fuel holes into swirler-vanes and the advantages of wide operating conditions as well as low NOx emissions of LSI, this paper proposes an original lean premixed LSI with a convergent outlet. The influence of key structures on flowfields and fuel/air premixing uniformities of LSI is investigated by the combination of laser diagnostic experiments and numerical simulations. The flowfields of LSI shows that the main recirculation zone is detached from the convergent outlet and its axial dimensions are smaller than that of HSI, which can decrease the residence time of high-temperature gas to reduce NOx emissions. The fuel/air premixing characteristics show that the positions and diameters of fuel holes affect fuel/air premixing by changing the penetration depth of fuel. And when the penetration depth is moderate, it can give full play to the role of swirling air in enhancing premixing of fuel and air. In addition, the increase of the length of the premixing section can improve the uniformity of fuel/ar premixing, but it can also weaken the swirl intensity and increase the residence time of the combustible mixture within the LSI, which can affect flame stability and increase the risk of auto-ignition. Therefore, the design and selection of LSI structural parameters should comprehensively consider the requirements of fuel/air mixing uniformity, flame stability and avoiding the risk of auto-ignition. The results can provide the technical basis for LSI design and application in aero-derivative and land-based gas turbine combustors.


Author(s):  
T. Providakis ◽  
L. Zimmer ◽  
P. Scouflaire ◽  
S. Ducruix

Burners operating in lean premixed prevaporized (LPP) regimes are considered as good candidates to reduce pollutant emissions from gas turbines. Lean combustion regimes result in lower burnt gas temperatures and therefore a reduction on the NOx emissions, one of the main pollutant species. However, these burners usually show strong flame dynamics, making them prone to various stabilization problems (combustion instabilities, flashback, flame extinction). To face this issue, multi-injection staged combustion can be envisaged. Staging procedures enable fuel distribution control, while multipoint injections can lead to a fast and efficient mixing. A laboratory-scale staged multipoint combustor is developed in the present study, in the framework of LPP combustion, with an injection device close to the industrial one. Using a staging procedure between the primary pilot stage and the secondary multipoint one, droplet and velocity field distributions can be varied in the spray that is formed at the entrance of the combustion chamber. The resulting spray and the flame are characterized using OH-Planar Laser Induced Fluorescence, High Speed Particle Image Velocimetry and Phase Doppler Anemometry measurements. Three staging values, corresponding to three different flame stabilization processes, are analyzed, while power is kept constant. It is shown that mean values are strongly influenced by the fuel distribution and the flame position. Using adequate post-processing, the interaction between the acoustic field and the droplet behavior is characterized. Spectral analysis reveals a strong acoustic-flame coupling leading to a low frequency oscillation of both the velocity field and the spray droplet distribution. In addition, acoustic measurements in the feeding line show that a strong oscillation of the acoustic field leading to a change in fuel injection, and hence droplet behavior.


Author(s):  
Theodore Providakis ◽  
Laurent Zimmer ◽  
Philippe Scouflaire ◽  
Sébastien Ducruix

Burners operating in lean premixed prevaporized (LPP) regimes are considered as good candidates to reduce pollutant emissions from gas turbines. Lean combustion regimes result in lower burnt gas temperatures and therefore a reduction on the NOx emissions, one of the main pollutant species. However, these burners usually show strong flame dynamics, making them prone to various stabilization problems (combustion instabilities, flashback, flame extinction). To face this issue, multi-injection staged combustion can be envisaged. Staging procedures enable fuel distribution control, while multipoint injections can lead to a fast and efficient mixing. A laboratory-scale staged multipoint combustor is developed in the present study, in the framework of LPP combustion, with an injection device close to the industrial one. Using a staging procedure between the primary pilot stage and the secondary multipoint one, droplet and velocity field distributions can be varied in the spray that is formed at the entrance of the combustion chamber. The resulting spray and flame are characterized using OH-planar laser induced fluorescence, high speed particle image velocimetry, and phase Doppler anemometry measurements. Three staging values, corresponding to three different flame stabilization processes, are analyzed, while power is kept constant. It is shown that mean values are strongly influenced by the fuel distribution and the flame position. Using adequate postprocessing, the interaction between the acoustic field and the droplet behavior is characterized. Spectral analysis reveals a strong acoustic-flame coupling leading to a low frequency oscillation of both the velocity field and the spray droplet distribution. In addition, acoustic measurements in the feeding line show that a strong oscillation of the acoustic field leads to a change in fuel injection, and hence droplet behavior.


Author(s):  
Antonio Andreini ◽  
Bruno Facchini ◽  
Luca Mangani ◽  
Stefano Cocchi ◽  
Roberto Modi

Medium- and low-LHV fuels are receiving a continuously growing interest in stationary power applications. Besides that, since in many applications the fuels available at a site can be time by time of significantly different composition, fuel flexibility has become one of the most important requirements to be taken into account in developing power systems. A test campaign, aimed to provide a preliminary assessment of a small power gas turbine’s fuel flexibility, was carried over a full-scale GE10 prototypical unit, located at the Nuovo-Pignone manufacturing site, in Florence. The engine is a single shaft, simple cycle gas turbine designed for power generation applications, rated at 11 MW electrical power and equipped with a silos-type combustor. A variable composition gas fuel was obtained by mixing natural gas with CO2 to about 40% by vol. at engine base-load condition. Tests involved two different diffusive combustion systems: the standard version, designed for operation with natural gas, and a specific system designed for low-LHV fuels. Tests performed aimed to investigate both ignition limits and combustors’ performances, focusing on hot parts’ temperatures and pollutant emissions. Regarding NOx emissions, data collected during standard combustor’s tests were matched a simple scaling law (as a function of cycle parameters and CO2 concentration in the fuel mixture), which can be used in similar applications as a NOx predictive tool. In a following step, a CFD study was performed in order to verify in detail the effects of LHV reduction on flame structure and to compare measured and calculated NOx. STAR-CD™ code was employed as main CFD solver while turbulent combustion and NOx models were specifically developed and implemented using STAR’s user-subroutine features. Both models are based on classical laminar-flamelet approach. Three different operating points were considered at base-load conditions, varying CO2 concentration (0%, 20% and 30% vol. simulated). Numerical simulations point out the flexibility of the GE10 standard combustor to assure flame stabilization even against large variation of fuel characteristics. Calculated NOx emissions are in fairly good agreement with measured data confirming the validity of the adopted models.


Author(s):  
A. Okuto ◽  
T. Kimura ◽  
I. Takehara ◽  
T. Nakashima ◽  
Y. Ichikawa ◽  
...  

Research and development project of ceramic gas turbines (CGT) was started in 1988 promoted by the Ministry of International Trade and Industry (MITI) in Japan. The target of the CGT project is development of a 300kW-class ceramic gas turbine with a 42 % thermal efficiency and a turbine inlet temperature (TIT) of 1350°C. Three types of CGT engines are developed in this project. One of the CGT engines, which is called CGT302, is a recuperated two-shaft gas turbine for co-generation use. In this paper, we describe the research and development of a combustor for the CGT302. The project requires a combustor to exhaust lower pollutant emissions than the Japanese regulation level. In order to reduce NOx emissions and achieve high combustion efficiency, lean premixed combustion technology is adopted. Combustion rig tests were carried out using this combustor. In these tests we measured the combustor performance such as pollutant emissions, combustion efficiency, combustor inlet/outlet temperature, combustor inlet pressure and pressure loss through combustor. Of course air flow rate and fuel flow rate are controlled and measured, respectively. The targets for the combustor such as NOx emissions and combustion efficiency were accomplished with sufficient margin in these combustion rig tests. In addition, we report the results of the tests which were carried out to examine effects of inlet air pressure on NOx emissions here.


Author(s):  
Seyed Mohammad Hashemi ◽  
Seyed Abdolmehdi Hashemi

Combustion process of the premixed methane–air in a novel combined porous-free flame burner was investigated numerically. Two-dimensional model considering nonequilibrium thermal condition between the gas and solid phases was used and the combustion was simulated using reduced GRI 3.0 multistep chemical kinetics mechanism. To examine the validity of the implemented numerical model, the burner was manufactured and tested. Good agreement between the numerical results and experimental data were observed. Thermal flame thickness, flame stability limit, and thermal efficiency were discussed. Multimode heat transfer in the porous medium including convection, radiation, and conduction were quantified and perused. Results showed that the thermal thickness of laminar free flame established in the perforated portion of the burner was considerably less than thickness of submerged flame stabilized in the porous medium. Predicted results suggested that the flame stability limit was augmented in the combined burner compared to the burner with full porous foam. Analyses of the heat balance showed that the thermal efficiency of the combined porous-free flame burner was less than thermal efficiency of the full porous burner. Comparison of the full porous burner with the novel combined porous-free flame burner demonstrated that the combined burner caused higher stability limits and lower thermal efficiencies.


Author(s):  
Neda Djordjevic ◽  
Niclas Hanraths ◽  
Joshua Gray ◽  
Phillip Berndt ◽  
Jonas Moeck

A change in the combustion concept of gas turbines from conventional isobaric to constant volume combustion, such as in pulse detonation combustion (PDC), promises a significant increase in gas turbine efficiency. Current research focuses on the realization of reliable PDC operation and its challenging integration into a gas turbine. The topic of pollutant emissions from such systems has so far received very little attention. Few rare studies indicate that the extreme combustion conditions in PDC systems can lead to high emissions of nitrogen oxides (NOx). Therefore, it is essential already at this stage of development to begin working on primary measures for NOx emissions reduction if commercialization is to be feasible. The present study evaluates the potential of different primary methods for reducing NOx emissions produced during PDC of hydrogen. The considered primary methods involve utilization of lean combustion mixtures or its dilution by steam injection or exhaust gas recirculation. The influence of such measures on the detonability of the combustion mixture has been evaluated based on detonation cell sizes modeled with detailed chemistry. For the mixtures and operating conditions featuring promising detonability, NOx formation in the detonation wave has been simulated by solving the one-dimensional (1D) reacting Euler equations. The study enables an insight into the potential and limitations of considered measures for NOx emissions reduction and lays the groundwork for optimized operation of PDC systems.


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