Cellular Automaton Simulation and Experimental Observation of the Dynamic Recrystallization of Titanium Alloy TC11 with Varied Strain Rates

2012 ◽  
Vol 476-478 ◽  
pp. 71-74
Author(s):  
Zhi Fu Yang ◽  
Qing Yuan Meng ◽  
Yu Hang Jing
Keyword(s):  
Titanium Alloy ◽  
Dislocation Density ◽  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Cellular Automaton ◽  
Experimental Observation ◽  
Hot Working ◽  
Strain Rates ◽  
Working Process ◽  
Loading Sequence

During the metal hot working process, the dislocation density will vary with strain and strain rate, and the variation of the dislocation density will affect the grain evolution subsequently. The cellular automaton (CA) method is an effective technique used to simulate the grain evolution of materials. In this work, a dynamic recrystallization (DRX) model of titanium alloy TC11 under varied strain rates was established by the use of cellular automaton method and verified by experimental observation. Two types of loading processes called “begin fast and then slowly” and “begin slowly and then fast” were simulated to investigate the titanium alloy TC11 grain evolution processes during hot working. The simulation results are in good coincidence with experimental data. Both cellular automaton simulation and experimental results show that the flow stresses and DRX transformation percentage during hot working process of the TC11 alloy are closely related not only to the strain rate but also to the loading sequence. Compared to the “begin slowly and then fast” loading sequence, the flow stress with the “begin fast and then slowly” loading sequence is relatively smaller under the same strain rates, and the DRX transformation percentage is relatively larger.

A STUDY OF DYNAMIC RECRYSTALLIZATION IN TA15 TITANIUM ALLOY DURING HOT DEFORMATION BY CELLULAR AUTOMATA MODEL

2009 ◽  
Vol 23 (06n07) ◽  
pp. 934-939 ◽  
Author(s):  
DONG HE ◽  
JING CHUAN ZHU ◽  
YANG WANG ◽  
YONG LIU
Keyword(s):  
Titanium Alloy ◽  
Flow Stress ◽  
Dislocation Density ◽  
Cellular Automata ◽  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Hot Deformation ◽  
Temperature Filed ◽  
Ca Model ◽  
Grain Growth Model

The dynamic recrystallization (DRX) of TA 15 ( Ti -6 Al -2 Zr -1 Mo -1 V ) titanium alloy during the hot deformation process was studied by the Cellular Automata (CA) model which is base on the dislocation density theory. To build the CA model, the dislocation density model, dynamic recovery model, nucleation model and grain growth model were introduced and developed. The influences of strain rate on the microstructure evolution and flow stress character were investigated which shows that high strain rate leads to later DRX appearance, high flow stress peak value, small mean size of recrystallizing grains( R -grains) and low DRX percentage, but they have the similar Avrami curve. The characteristic of DRX process in a modeling non-uniform temperature filed (NTF) has been studied. All the simulation results show good agreement with the pioneer's work and experimental results.

scholarly journals Hot Deformation Behavior of a Ni-Based Superalloy with Suppressed Precipitation

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 605
Author(s):  
Franco Lizzi ◽  
Kashyap Pradeep ◽  
Aleksandar Stanojevic ◽  
Silvana Sommadossi ◽  
Maria Cecilia Poletti
Keyword(s):  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Hot Deformation ◽  
Strain Rates ◽  
Compression Tests ◽  
Deformation Bands ◽  
Stress Softening ◽  
Relative Stress ◽  
The Matrix ◽  
Thermomechanical Processes

Inconel®718 is a well-known nickel-based super-alloy used for high-temperature applications after thermomechanical processes followed by heat treatments. This work describes the evolution of the microstructure and the stresses during hot deformation of a prototype alloy named IN718WP produced by powder metallurgy with similar chemical composition to the matrix of Inconel®718. Compression tests were performed by the thermomechanical simulator Gleeble®3800 in a temperature range from 900 to 1025 °C, and strain rates scaled from 0.001 to 10 s−1. Flow curves of IN718WP showed similar features to those of Inconel®718. The relative stress softening of the IN718WP was comparable to standard alloy Inconel®718 for the highest strain rates. Large stress softening at low strain rates may be related to two phenomena: the fast recrystallization rate, and the coarsening of micropores driven by diffusion. Dynamic recrystallization grade and grain size were quantified using metallography. The recrystallization grade increased as the strain rate decreased, although showed less dependency on the temperature. Dynamic recrystallization occurred after the formation of deformation bands at strain rates above 0.1 s−1 and after the formation of subgrains when deforming at low strain rates. Recrystallized grains had a large number of sigma 3 boundaries, and their percentage increased with strain rate and temperature. The calculated apparent activation energy and strain rate exponent value were similar to those found for Inconel®718 when deforming above the solvus temperature.

Hot working of SP-700 titanium alloy with lamellar α + β starting structure using a processing map

2020 ◽  
Vol 111 (4) ◽  
pp. 297-306
Author(s):  
Amir Hosein Sheikhali ◽  
Maryam Morakkabati
Keyword(s):  
Titanium Alloy ◽  
Strain Rate ◽  
Hot Deformation ◽  
Processing Map ◽  
Microstructural Analysis ◽  
Shear Bands ◽  
Alpha Phase ◽  
Strain Rates ◽  
Compression Tests ◽  
Temperature Range

Abstract In this study, hot deformation behavior of SP-700 titanium alloy was investigated by hot compression tests in the temperature range of 700-9508C and at strain rates of 0.001, 0.1, and 1 s-1. Final mechanical properties of the alloy (hot compressed at different strain rates and temperatures) were investigated using a shear punch testing method at room temperature. The flow curves of the alloy indicated that the yield point phenomenon occurs in the temperature range of 800- 9508C and strain rates of 0.1 and 1 s-1. The microstructural analysis showed that dynamic globularization of the lamellar α phase starts at 7008C and completes at 8008C. The alpha phase was completely eliminated from b matrix due to deformation- induced transformation at 8508C. The microstructure of specimens compressed at 8508C and strain rates of 0.001 and 0.1 s-1showed the serration of beta grain boundaries, whereas partial dynamic recrystallization caused a necklace structure by increasing strain rate up to 1 s-1. The specimen deformed at 7008C and strain rate of 1 s-1was located in the instability region and localized shear bands formed due to the low thermal conductivity of the alloy. The processing map of the alloy exhibited a peak efficiency domain of 54% in the temperature range of 780-8108C and strain rates of 0.001- 0.008 s-1. The hot deformation activation energy of the alloy in the α/β region (305.5 kJ mol-1) was higher than that in the single-phase β region (165.2 kJ mol-1) due to the dynamic globularization of the lamellar a phase.

scholarly journals High-Temperature Deformation Behavior and Microstructural Characterization of Ti-35421 Titanium Alloy

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3623 ◽  
Author(s):  
Danying Zhou ◽  
Hua Gao ◽  
Yanhua Guo ◽  
Ying Wang ◽  
Yuecheng Dong ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Hot Deformation ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
Phase Region ◽  
Temperature Deformation ◽  
Β Phase ◽  
Α Phase

A self-designed Ti-35421 (Ti-3Al-5Mo-4Cr-2Zr-1Fe wt%) titanium alloy is a new type of low-cost high strength titanium alloy. In order to understand the hot deformation behavior of Ti-35421 alloy, isothermal compression tests were carried out under a deformation temperature range of 750–930 °C with a strain rate range of 0.01–10 s−1 in this study. Electron backscatter diffraction (EBSD) was used to characterize the microstructure prior to and post hot deformation. The results show that the stress–strain curves have obvious yielding behavior at a high strain rate (>0.1 s−1). As the deformation temperature increases and the strain rate decreases, the α phase content gradually decreases in the α + β phase region. Meanwhile, spheroidization and precipitation of α phase are prone to occur in the α + β phase region. From the EBSD analysis, the volume fraction of recrystallized grains was very low, so dynamic recovery (DRV) is the dominant deformation mechanism of Ti-35421 alloy. In addition to DRV, Ti-35421 alloy is more likely to occur in continuous dynamic recrystallization (CDRX) than discontinuous dynamic recrystallization (DDRX).

scholarly journals Dynamic recrystallization behavior of the Ta-containing TiAl alloy in isothermal deformation

2020 ◽  
Vol 321 ◽  
pp. 12008
Author(s):  
Y.Y. Luo ◽  
X.N. Mao ◽  
H.Y. Yang ◽  
Y.F. Yin ◽  
Z.Z. Zhao ◽  
...  
Keyword(s):  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Tial Alloy ◽  
Grain Boundary Sliding ◽  
Strain Rates ◽  
Recrystallization Behavior ◽  
Compression Process ◽  
Dynamic Recrystallization Behavior ◽  
Boundary Sliding ◽  
Mechanical Twins

The dynamic recrystallization behavior of as-cast Ti-46.5Al-3Ta-2Cr-0.2W alloy during isothermal compression process with nominal deformation of 50% and strain rates from 0.01s to 1s was investigated by electron microscopy. The results showed that the deformation mechanism of this alloy can be concluded as grain boundary sliding and mechanical twins, which induce the final dynamic recrystallization. The phase boundary bulging was found to be the major nucleation mechanism responsible for the lamellar globularization and the formation of recrystallized γ grains inside the lamellar colony under the high strain rate. The recrystallized γ grains induced by the twinning is the main mechanism for refining α2 lamellar microstructures under low strain rate.

scholarly journals Dynamic Recrystallization Behavior and Processing Map of the 6082 Aluminum Alloy

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1042 ◽  
Author(s):  
Dao-chun Hu ◽  
Lei Wang ◽  
Hong-jun Wang
Keyword(s):  
Dynamic Recrystallization ◽  
Critical Strain ◽  
High Efficiency ◽  
Processing Map ◽  
Testing Machine ◽  
Hot Compression ◽  
Hot Working ◽  
Al Alloy ◽  
Strain Rates ◽  
6082 Al Alloy

Multiple hot-compression tests were carried out on the 6082 aluminum (Al) alloy using a Gleeble-1500 thermal simulation testing machine. Data on flow stresses of the 6082 Al alloy at deformation temperatures of 623 to 773 K and strain rates from 0.01 to 5 s−1 were attained. Utilizing electron backscatter diffraction (EBSD) and a transmission electron microscope (TEM), the dynamic recrystallization behaviors of the 6082 Al alloy during hot compression in isothermal conditions were explored. With the test data, a hot-working processing map for the 6082 Al alloy (based on dynamic material modeling (DMM)) was drawn. Using the work-hardening rate, the initial critical strain causing dynamic recrystallization was determined, and an equation for the critical strain was constructed. A dynamic model for the dynamic recrystallization of the 6082 Al alloy was established using analyses and test results from the EBSD. The results showed that the safe processing zone (with a high efficiency of power dissipation) mainly corresponded to a zone with deformation temperatures of 703 to 763 K and strain rates of 0.1 to 0.3 s−1. The alloy was mainly subjected to continuous dynamic recrystallization in the formation of the zone. According to the hot-working processing map and an analysis of the microstructures, it is advised that the following technological parameters be selected for the 6082 Al alloy during hot-forming: a range of temperatures between 713 and 753 K and strain rates between 0.1 and 0.2 s−1.

scholarly journals Constitutive Relationship for Hot Deformation of TB18 Titanium Alloy

2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Qiang Fu ◽  
Wuhua Yuan ◽  
Wei Xiang
Keyword(s):  
Titanium Alloy ◽  
Flow Stress ◽  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Hot Deformation ◽  
Flow Behavior ◽  
Peak Stress ◽  
Constitutive Relationship ◽  
Flow Localization ◽  
Phase Zone

In the present work, the hot deformation behavior of TB18 titanium alloy was investigated by isothermal hot compression tests with temperatures from 650 to 880°C and strain rates from 0.001 to 10 s−1. The flow curves after friction and temperature correction show that the peak stress decreased with the temperature increase and the strain rate decrease. Three typical characteristics of flow behavior indicate the dynamic softening behavior during hot deformation. At a strain rate of 0.001∼0.01 s−1, the flow stress continues to decrease as the strain rate increases after the flow stress reaches the peak stress; the flow softening mechanism is dynamic recovery and dynamic recrystallization at a lower temperature and dynamic recrystallization at a higher temperature. The discontinuous yielding phenomenon could be seen at a strain rate of 1 s−1, dynamic recrystallization took place in the β single-phase zone, and flow localization bands were observed in the α + β two-phase zone. At a higher strain rate of 10 s−1, the flow instabilities were referred to as the occurrence of flow localization by adiabatic heat. Constitutive equation considering the compensation of strain was also established, and the results show high accuracy to predict the flow stress with the correlation coefficient of 99.2% and the AARE of 6.1%, respectively.

High Temperature Deformation Mechanisms and Processing Map for Hot Working of Cast-Homogenized Mg-3Sn-2Ca Alloy

2010 ◽  
Vol 638-642 ◽  
pp. 3616-3621 ◽  
Author(s):  
K.P. Rao ◽  
Y.V.R.K. Prasad ◽  
Norbert Hort ◽  
Karl Ulrich Kainer
Keyword(s):  
Strain Rate ◽  
Processing Map ◽  
Volume Fraction ◽  
Flow Instability ◽  
Back Stress ◽  
Hot Working ◽  
High Temperature Deformation ◽  
Temperature Deformation ◽  
Strain Rates ◽  
Compression Tests

The hot working behavior of Mg-3Sn-2Ca alloy has been investigated in the temperature range 300–500 oC and strain rate range 0.0003–10 s-1, with a view to evaluate the mechanisms and optimum parameters of hot working. For this purpose, a processing map has been developed on the basis of the flow stress data obtained from compression tests. The stress-strain curves exhibited steady state behavior at strain rates lower than 0.01 s-1 and at temperatures higher than 350 oC and flow softening occurred at higher strain rates. The processing map exhibited two dynamic recrystallization domains in the temperature and strain rate ranges: (1) 300–420 oC and 0.0003–0.003 s-1, and (2) 420–500 oC and 0.003–1.0 s-1, the latter one being useful for commercial hot working. Kinetic analysis yielded apparent activation energy values of 161 and 175 kJ/mole in domains (1) and (2) respectively. These values are higher than that for self-diffusion in magnesium suggesting that the large volume fraction of intermetallic particles CaMgSn present in the matrix generates considerable back stress. The processing map reveals a wide regime of flow instability which gets reduced with increase in temperature or decrease in strain rate.

Investigation on Hardening and Softening Behavior of Steel after Rapid Strain Rate Changes

2016 ◽  
Vol 716 ◽  
pp. 121-128 ◽  
Author(s):  
Jens Dierdorf ◽  
Johannes Lohmar ◽  
Gerhard Hirt
Keyword(s):  
Flow Stress ◽  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Metal Forming ◽  
Elevated Temperatures ◽  
Relaxation Behavior ◽  
Rate Change ◽  
Strain Rates ◽  
Flow Curves ◽  
Strain Rate Change

The design of industrial hot metal forming processes nowadays is mostly carried out using commercial Finite Element (FE) software codes. For precise FE simulations, reliable material properties are a crucial factor. In bulk metal forming, the most important material property is the materials flow stress, which determines the form filling and the necessary forming forces. At elevated temperatures, the flow stress of steels is determined by strain hardening, dynamic recovery and partly by dynamic recrystallization, which is dependent on strain rate and temperature. To simulate hot forming processes, which are often characterized by rapidly changing strain rates and temperatures, the flow stress is typically derived from flow curves, determined at arbitrary constant temperatures and strain rates only via linear interpolation. Hence, the materials instant reaction and relaxation behavior caused by rapid strain rate changes is not captured during simulation. To investigate the relevance of the relaxation behavior for FE simulations, trails with abrupt strain rate change are laid out and the effect on the material flow stress is analyzed in this paper. Additionally, the microstructure evolution due to the strain rate change is investigated. For this purpose, cylinder compression tests of an industrial case hardening steel are conducted at elevated temperatures and different strain rates. To analyze the influence of rapid strain rate changes, changes by one power of ten are performed at a strain of 0.3. As a reference, flow curves of the same material are determined at the initial and final constant strain rate. To investigate the microstructure evolution, compression samples are quenched at different stages, before and after the strain rate change. The results show that the flow curves after the strain rate change tend to approximate the flow curves measured for the final strain rate. However, directly after the strain rate change significant differences between the assumed instant flow stress and the real material behavior can be observed. Furthermore, it can be shown that the state of dynamic recrystallization at the time of the strain rate change influences the material response and relaxation behavior resulting in different slopes of the investigated flow curves after the strain rate change.

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