Response Surface Methodology for Optimization of the Chloridizing Roasting Process for a High Copper Pyrite Cinder

2012 ◽  
Vol 524-527 ◽  
pp. 1070-1077
Author(s):  
Shao Jun Bai ◽  
Shu Ming Wen ◽  
Yu Chen ◽  
Hai Ying Shen ◽  
Dan Liu ◽  
...  

This study aimed to obtain volatile copper from a high-copper pyrite cinder by optimizing the chloridizing roasting process using response surface methodology (RSM). The effect of key parameters, i.e., dosage of CaCl2 addition, roasting time and roasting temperature, on the copper volatile ratio was investigated and a quadratic model was suggested by the methodology to correlate the variables to this volatile ratio. The results indicated that the model was in good agreement with the experimental data at a correlation coefficient (R2) of 0.9782, and the most influential parameter on efficiency was identified as the dosage of CaCl2 addition. The optimum conditions for chloridizing roasting from the high copper pyrite cinder were identified as a dosage of CaCl2 addition of 4.8 wt%, a roasting time of 19.28 min and a roasting temperature of 1151.51 °C; under such conditions, a copper volatile ratio of 97.82% was achieved. The pellets obtained by this process are characterized by a high content of hematite, and the main impurity element contents are consistent with the requirements for iron concentrate, which is suitable for use in ironmaking.

2012 ◽  
Vol 622-623 ◽  
pp. 508-512
Author(s):  
Jian Liu ◽  
Shu Ming Wen ◽  
Qi Cheng Feng ◽  
Yu Chen ◽  
Shao Jun Bai ◽  
...  

The study aims to remove copper from a pyrite cinders using chlorination roasting and optimizing the roasting parameters through response surface methodology (RSM). After a series of experiments, a quadratic model was suggested by RSM to correlate the variables to the copper volatilization ratio. The results indicate that the model is in good agreement with the experimental data and the dosage of chlorinating agent and roasting temperature play a key role in improving the volatilization ratio. The optimum conditions for remove copper from the cinders were identified as chlorinating agent dosage at 5%, roasting temperature at 1155.05 °C and roasting time of 10 minutes; under such a condition, an average copper volatilization ratio of 95.16% was achieved from the cinder.


2019 ◽  
pp. 49-59
Author(s):  
Nu Linh Giang Ton ◽  
Thi Hoai Nguyen ◽  
Quoc Hung Vo

Avocado peel has been considered as a potential source of natural antioxidants in which phenolics are among the most important compounds. Therefore, this study aims to optimize the extraction process of phenolics using response surface methodology and evaluate the corresponding antioxidant activity. From the quadratic model, the optimal condition was determined including the ethanol concentration 54.55% (v/v), the solvent/solute ratio 71.82/1 (mL/g), temperature 53.03 oC and extraction time 99.09 min. The total phenolic content and the total antioxidant capacity at this condition with minor modifications were 26,74 ± 0,04 (mg GAE/g DW) and 188.06 ± 1.41 (mg AAE/g DW), respectively. The significant correlation between total phenolic content and total antioxidant capacity was also confirmed. Key words: response surface methodology, central composite rotatable design, total phenolic content, total antioxidant capacity, avocado peel


2021 ◽  
Vol 11 (4) ◽  
pp. 1739
Author(s):  
Muhammad Ajaz Ahmed ◽  
Jae Hoon Lee ◽  
Joon Weon Choi

A synergistic combination of dioxane, acetic acid, and HCl was investigated for lignin extraction from pine wood biomass. After initial screening of reagent combination, response surface methodology (RSM) was used to optimize the lignin yield with respect to the variables of time 24–72 h, solids loading 5–15%, and catalyst dose 5–15 mL. A quadratic model predicted 8.33% of the lignin yield, and it was further confirmed experimentally and through the analysis of variance (ANOVA). Lignin at optimum combination exhibited features in terms of derivatization followed by reductive cleavage (DFRC) with a value of (305 µmol/gm), average molecular weights of 4358 and polydispersity of 1.65, and 2D heteronuclear single quantum coherence nuclear magnetic resonance spectrum (2D-HSQC NMR) analysis showing relative β-O-4 linkages (37.80%). From here it can be suggested that this fractionation can be one option for high quality lignin extraction from lignocellulosic biomass.


Molecules ◽  
2021 ◽  
Vol 26 (11) ◽  
pp. 3150
Author(s):  
Mengwei Xu ◽  
Chao Huang ◽  
Jing Lu ◽  
Zihan Wu ◽  
Xianxin Zhu ◽  
...  

Magnetic MXene composite Fe3O4@Ti3C2 was successfully prepared and employed as 17α-ethinylestradiol (EE2) adsorbent from water solution. The response surface methodology was employed to investigate the interactive effects of adsorption parameters (adsorption time, pH of the solution, initial concentration, and the adsorbent dose) and optimize these parameters for obtaining maximum adsorption efficiency of EE2. The significance of independent variables and their interactions were tested by the analysis of variance (ANOVA) and t-test statistics. Optimization of the process variables for maximum adsorption of EE2 by Fe3O4@Ti3C2 was performed using the quadratic model. The model predicted maximum adsorption of 97.08% under the optimum conditions of the independent variables (adsorption time 6.7 h, pH of the solution 6.4, initial EE2 concentration 0.98 mg L−1, and the adsorbent dose 88.9 mg L−1) was very close to the experimental value (95.34%). pH showed the highest level of significance with the percent contribution (63.86%) as compared to other factors. The interactive influences of pH and initial concentration on EE2 adsorption efficiency were significant (p < 0.05). The goodness of fit of the model was checked by the coefficient of determination (R2) between the experimental and predicted values of the response variable. The response surface methodology successfully reflects the impact of various factors and optimized the process variables for EE2 adsorption. The kinetic adsorption data for EE2 fitted well with a pseudo-second-order model, while the equilibrium data followed Langmuir isotherms. Thermodynamic analysis indicated that the adsorption was a spontaneous and endothermic process. Therefore, Fe3O4@Ti3C2 composite present the outstanding capacity to be employed in the remediation of EE2 contaminated wastewaters.


2009 ◽  
Vol 52 (6) ◽  
pp. 1541-1553 ◽  
Author(s):  
Dayane Rosalyn Izidoro ◽  
Agnes de Paula Scheer ◽  
Maria-Rita Sierakowsk

In this work, the rheological behaviour of emulsions (mayonnaises) stabilized by green banana pulp using the response surface methodology was studied. In addition, the emulsions stability was investigated. Five formulations were developed, according to design for constrained surfaces and mixtures, with the proportion, respectively: water/soy oil/green banana pulp: F1 (0.10/0.20/0.70), F2 (0.20/0.20/0.60), F3 (0.10/0.25/0.65), F4 (0.20/0.25/0.55) and F5 (0.15/0.225/0.625) .Emulsions rheological properties were performed with a rotational Haake Rheostress 600 rheometer and a cone and plate geometry sensor (60-mm diameter, 2º cone angle), using a gap distance of 1mm. The emulsions showed pseudoplastic behaviour and were adequately described by the Power Law model. The rheological responses were influenced by the difference in green banana pulp proportions and also by the temperatures (10 and 25ºC). The formulations with high pulp content (F1 and F3) presented higher shear stress and apparent viscosity. Response surface methodology, described by the quadratic model,showed that the consistency coefficient (K) increased with the interaction between green banana pulp and soy oil concentration and the water fraction contributed to the flow behaviour index increase for all emulsions samples. Analysis of variance showed that the second-order model had not significant lack-of-fit and a significant F-value, indicating that quadratic model fitted well into the experimental data. The emulsions that presented better stability were the formulations F4 (0.20/0.25/0.55) and F5 (0.15/0.225/0.625).


2018 ◽  
Vol 2018 ◽  
pp. 1-14 ◽  
Author(s):  
Mahdis Mosayebi ◽  
Mahdi Kashaninejad ◽  
Leila Najafian

Roasting sunflower kernels is a key process in production of nuts. In this study, the effect of roasting conditions, including hot air temperature (120–160°C), infrared (IR) power (400–600 W) and roasting time (3–10 min) on energy and specific energy consumption, color parameters (L∗, a∗, b∗, ΔE, BI, SI, WI, and h°), texture, moisture content, chemical properties (pH and total phenolic contents, peroxide value (PV), and sensory properties of sunflower kernel were investigated. In addition, the best models for the responses were obtained, and the proper roasting conditions were determined using response surface methodology (RSM). A quadratic model was proposed for color change (L∗, ΔE, SI, and WI), moisture and total phenol contents, linear relation for a∗, b∗, h°, and 2FI for BI, texture, PV, and pH. Roasting at 425.7 W IR power and 124.3°C for 3.7 min was found to be convenient or proper roasting conditions.


2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Xiao Guan ◽  
Lv Li ◽  
Jing Liu ◽  
Sen Li

We investigated the process intensification of ultrasonic-microwave-assisted technology for hordein extraction from barley. Response surface methodology was utilized to optimize the extraction conditions and to analyze the interaction between four selected variables: temperature, microwave power, ultrasonic power, and extraction time. The validated extraction yield of hordein reached 8.84% at 78°C, microwave power 298 W, and ultrasonic power 690 W after 20 min as optimum conditions. Compared with traditional water-bath extraction (4.7%), the ultrasonic-microwave-assisted technology effectively increased the hordein extraction yield and shortened the extraction time. According to the obtained quadratic model (R2 = 0.9457), ultrasonic power and extraction time were the first two significant factors. However, temperature limited the effects of other factors during extraction. SDS-PAGE and scanning electron microscopy were used to identify the hordein extract and to clarify the difference between the two hordein fractions extracted with new and traditional methods, respectively. Ultrasonic-microwave-assisted technology provided a new way to improve hordein extraction yield from barley and could be a good candidate for industrial application of process intensification.


2020 ◽  
Vol 83 (1) ◽  
pp. 27-36
Author(s):  
Mardawani Mohamad ◽  
Rizki Wannahari ◽  
Rosmawani Mohammad ◽  
Noor Fazliani Shoparwe ◽  
Kwan Wei Lun ◽  
...  

Used coffee grounds usually end up as landfill. However, the unique structural properties of its porous surface make coffee grounds can be transformed into biochar and performed as an alternative low cost adsorbent. Malachite green (MG) is a readily water soluble dye which is used extensively in textile and aquaculture industries. The mordant complex structures of MG generate destructive effects to animals and environment. In this study, adsorption of malachite green using spent coffee ground biochar as adsorbent was investigated. The experiments were designed in two methods: classical and optimisation by response surface methodology. Three parameters were studied, which are adsorbent dosage, contact time and pH while the responses in this study are malachite green removal (%) and adsorption capacity (mg/g). Optimisation studies were performed using response surface methodology. Quadratic model was chosen for both response and studied using central composite design. The correlation coefficient, R2 for the quadratic model of malachite green removal (%) and adsorption capacity (mg/g) were 0.95 and 0.99, respectively. The optimum malachite green removal (%) predicted was found at 99.27%, by using 0.12 g of adsorbent dosage, 43.05 minutes of contact time and pH of 9.45 at desirability of 1.0. The optimum adsorption capacity (mg/g) predicted was found at 118.01 mg/g, by using 0.02 g of adsorbent dosage, 60 minutes of contact time and pH of 10.24 at desirability of 0.98. So, it was concluded that the spent coffee ground biochar can be used as an effective adsorbent for malachite green removal from aqueous solution.


Author(s):  
Wissam Zam ◽  
Ali Ali ◽  
Dimah Saleem ◽  
Sahar Alali

In recent years, Centaurium erythraea extracts have attracted much research attention in the context of prevention or treatment of many diseases due to its bioactive compounds content and antioxidant activity. The antioxidants of C. erythraea are very effective as they possess excellent antioxidant activity. Thus, it can be used as a safe and natural food preservative. The aim of this study is to make extracts more effective by optimizing the extraction conditions of the phenolics and antioxidants from C. erythraea using response surface methodology (RSM) based on a central composite design (CCD). Two process variables (Methanol volume fraction and solid - solvent ratio) were evaluated at five levels (13 experimental designs). Multiple regression analyses were performed to obtain quadratic polynomial equations using RSM; each response was fitted by a quadratic model. The adequacy of the models was proven using the analysis of variance (ANOVA). The significant effects of the factors and their interactions on the extraction efficiency were investigated at 95% confidence interval. RSM indicated that the optimal extraction conditions were 71% methanol volume fraction and 2.2:10 solid:solvent ratio. Predicted values thus obtained were close to the experimental values indicating suitability of the model.


Author(s):  
Santi Pumkrachang

The ultraviolet (UV) curing of slider-suspension attachment is going to change from a manual to an automated process. As a result, the bonding parameters of adhesive between slider and suspension needs to be optimized. This paper aims to study two output responses of the UV curable epoxy adhesive i.e., shear strength force and pitch static attitude (PSA) of the joint between slider and suspension in a head gimbal assembly (HGA). Four process parameters were investigated using response surface methodology (RSM) based on face-centered central composite design (FCCD). The RSM was applied to establish a mathematical model to correlate the significance of process parameters and the responses. Then the based multi-objective was applied to determine a quadratic model and obtained the output maximization at 224 g of shear strength force and PSA value close to the target at 1.8 degrees. The input process parameters were optimized at 0.7 s of UV bottom cure time, 120 °C of UV dual side temperature, 5.0 s of UV dual side cure time, and 230 μm of adhesive dot size. The validation experiment showed a prediction response error of less than 7% of the actual value.


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