Study on the Simulation of Grinding Burn

2012 ◽  
Vol 565 ◽  
pp. 58-63
Author(s):  
Tian Biao Yu ◽  
Cong Li ◽  
Dong Xue Zhang ◽  
Wan Shan Wang

Grinding is often used as the final manufacturing method which is an important processing method. Its’ quality of parts surface will directly affect the life and strength of mechanical parts. Therefore, the quality of parts surface in grinding is particularly important to mechanical parts. In this paper, after the simplification of theoretical model of the parts, we can use software such as WORKBENCH and MATLAB to obtain the temperature field of grinding and numerical simulation in case of 45# steel. Subsequently, it also makes use of LS-DYNA to carry out micro-morphology’s simulation in the process of grinding. Then it can significantly verify the previous simulation’s results. We preliminarily obtain the mechanism of the grinding burn on parts surface. It also shows the concrete impact on temperature field with the changing of grinding parameters. Finally we can receive the method to minimize the grinding burn.

2014 ◽  
Vol 633-634 ◽  
pp. 845-849
Author(s):  
Ling Dong ◽  
Xi Chen Yang ◽  
Yun Shan Wang ◽  
Jian Bo Lei

It plays an important role in guiding laser remanufacturing process and process control to research temperature field of laser remanufacturing. A numerical simulation method of temperature field based on MATLAB PDE Tool is proposed. Theoretical model of temperature field is presented. The temperature fields at different times are calculated and simulated with finite element method and MATLAB software with PDE Toolbox. The results show that this method can accurately calculate the temperature distribution of the laser remanufacturing process. The simulation results are helpful to optimize process parameters and to improve the quality of laser remanufacturing.


2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Jerzy Winczek ◽  
Marek Gucwa ◽  
Miloš Mičian ◽  
Krzysztof Makles

In the work, an analysis of the influence of electrode inclination on the distribution of temperature in the weld overlaying has been conducted. In the analytical description of the temperature field, a volumetric heat source model with an inclined axis with respect to the direction of surfacing was adopted. In the numerical simulation, the own theoretical model of heat source, algorithm, and program performed in the Borland Delphi environment were used. In the calculation examples, different electrode inclination angles were adopted in relation to the welded plate, in the direction of surfacing, opposite to the direction of welding, and perpendicular to the weld bead.


2013 ◽  
Vol 353-356 ◽  
pp. 3691-3694
Author(s):  
Shao Wen Shang ◽  
He Feng Wang ◽  
Xing Yu Lu

The STAR-CCM+ technology is also used to analyze the location and number of vents in hull coating plant in the case of constant air volume. By means of numerical simulation and mathematical model theory, this paper makes a comparison of air distribution in the working area of this plant, and found the interior velocity and temperature field vary with different location and number of vents. Specifically speaking, the lower position and improper number of vents can lead to unevenness of the internal thermal environment and imbalance of wind speed in the working area. This study provides simulated basis and technical references for the better coating operations in suitable environment, which is significant for putting forward the improvement, optimizing the quality of the coating operation and saving energy.


2014 ◽  
Vol 1017 ◽  
pp. 500-505 ◽  
Author(s):  
Ya Dong Gong ◽  
Xue Long Wen ◽  
Zhong Xiao Zhu ◽  
Jun Cheng ◽  
Guo Qiang Yin ◽  
...  

Micro-grinding is an important processing method in micro-manufacturing field. A series of micro-grinding experiments were done with several kinds of commonly used metal materials in the paper, and the influence of different grinding factors on the surface quality of the work-piece was discussed. The surface roughness and surface microstructure of each material were analyzed in micro-grinding. The general developmental law of the surface roughness in micro-grinding was got with different grinding parameters. The surface roughness model proposed by is accurately confirmed according to the experimental results. It provides significant results for the quality of micro-grinding and intense research for the development of micro-grinding.


2015 ◽  
Vol 775 ◽  
pp. 125-129
Author(s):  
Wei Huang ◽  
Hong Yan Chu ◽  
Li Gang Cai

Ink is one of the important material in printing process, its features, to a great extent, decide the printing quality, and ink viscosity is one of the main parameters, the value of the ink viscosity directly affects the quality of printing. In the case of other conditions are determined, the main factor of influencing the ink viscosity is temperature. In this paper, by using the Workbench CFX fluid simulation software, the ink temperature field of two extrusion ink rollers in printing press is analyzed by numerical simulation , the influence of the ink roller speed on ink temperature and the influence of ink roller thermal conductivity on the ink temperature are analyzed,.


Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 108 ◽  
Author(s):  
Wenju Liu ◽  
Jianwen Pan

The good filling performance of self-compacting concrete (SCC) to pre-placed assembly of rocks is essential for quality of rock-filled concrete (RFC). In this study, a theoretical model is proposed to evaluate the filling capacity of SCC in porous media that is simplified to approximate the assembly of rocks. Numerical simulation of SCC flow in the porous media is carried out based on the computational fluid dynamics. The effects of yield stress of SCC and size and shape of grains in the porous media on the filling capacity of SCC are considered. The inclination of the free surface of the distribution of SCC at flow stoppage is defined to evaluate the filling capacity of SCC in the porous media. According to the theoretical model, the inclination is directly proportional to the yield stress of the SCC and the blocking effect of grains, while inversely proportional to the grain size. The numerical simulation provides consistent results with the theoretical model. The results suggest the use of rounded large rocks and SCC with low yield stress to ensure good quality of RFC.


2014 ◽  
pp. 88-117 ◽  
Author(s):  
G. Syunyaev ◽  
L. Polishchuk

We study the impact of Russian regional governors’ rotation and their affiliation with private sector firms for the quality of investment climate in Russian regions. A theoretical model presented in the paper predicts that these factors taken together improve “endogenous” property rights under authoritarian regimes. This conclusion is confirmed empirically by using Russian regional data for 2002—2010; early in that period gubernatorial elections had been canceled and replaced by federal government’s appointments. This is an indication that under certain conditions government rotation is beneficial for economic development even when democracy is suppressed.


2013 ◽  
Vol 652-654 ◽  
pp. 2450-2454
Author(s):  
Zhi Hong Zhang ◽  
Guo Guang Cheng

The paper describes multi-section round bloom casting using external MEMS, equipped with max section D600mm and min D280mm mold, the center line of D280mm mold not coincident with the axis of stirrer coils. it is exist eccentric electromagnetic stirring of mold which section less than max D600mm, a mathematical model of MEMS has been established, the index of central segregation of D280mm macrostructure had decreased less than 1.12 by optimized parameters of electromagnetic stirring and SEN immerse depth, in the end, the quality of round bloom had improved.


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