Variant Design of Hydraulic Support

2012 ◽  
Vol 591-593 ◽  
pp. 11-14
Author(s):  
Yuan Yuan Shao ◽  
Qing Liang Zeng ◽  
Guan Tao Xuan ◽  
Xian Xi Liu

As is known to all, new mechanical product design is always on the basis of the original product, so to better use the exiting design resource, a mechanical product variant design method is presented. The new method is based on SML and parameter CAD. According to different geological conditions of coal mine, different types of hydraulic support are needed to design. So as a typical kind of mechanical product, hydraulic support is given as an example to demonstrate the new variant design method. Finally with SOLIDWORKS as a specific application object, integrated with SQLServer2000 database, a hydraulic support variant design system is realized by Visual Basic program, which shortens the cycle of mechanical product development and reduces duplication mechanical design greatly.

2012 ◽  
Vol 229-231 ◽  
pp. 597-601 ◽  
Author(s):  
Lie Wang ◽  
Yong Rong He ◽  
You Ping Gong

Based on intensive study to variant design method in product parametric technology,the paper put forward to rapid design system which have been successes used in clutch company, The tabular layouts of article characteristics describe standardization and regularization information of product , can expediently implement the product variant design and variant response of downstream process. The method firstly computes clutch parameters according to outside requirement, then inquired if there is existed product, then decided whether to design a new product or get original product. After this process, then acquire the product main model, which can abstain geometric model and realize some other analysis and virtual simulation, at last, generated satisfying product. The method in this paper have been successful used in clutch company’s design process, and highly improve it’s products creation ability and products competition in market.


Author(s):  
Xinzhong Xu ◽  
Kepeng Xu ◽  
Baoqing Li ◽  
Qing Chen ◽  
Hongde Jiang

In this part of present paper the key technologies for steam turbine blade and non-blade components developed by using the precise, full-dimensional (PFD) system is described firstly. For blade components advanced aerodynamic concept and design method for customized after-loaded profile, compound-lean blade, tandem cascade, contoured endwall, and solid particle erosion protection for HP and IP first nozzle have been developed. For non-blade component including main steam inlet/control valve, LP exhaust hood, packing seal and cavity flow, casing opening and condenser, new aerodynamic and mechanical design has been developed. New blade and non-blade components were experimentally and numerically investigated to verify its performance. Finite element method (FEM) analysis for all key components is also illustrated in this paper. Secondly the approach of validation and updating for the PFD system is introduced. Based on a large amount of on-site performance test data in power plants the statistic accuracy for the PFD system is given. It shows that in comparison with conventional F3D design methodology another 1.5-2 percent of HP and IP overall section efficiency improvement has been achieved.


2011 ◽  
Vol 201-203 ◽  
pp. 1460-1463 ◽  
Author(s):  
Xin Sheng Xu ◽  
Dan Li ◽  
Meng Li Sun

Variant design has been recognized as an effective measure to implement mass customization. Assembly consists of different types of parts. Its variant design is a profound issue need to be explored. Three aspects were discussed in this paper, namely, 1) part classification and dimension constraint satisfaction priority, 2) part reuse, 3) dimension conflict and variant postponing. Firstly, dimension constraint network among parts was constructed based on graph. And variant dimension transferring was exploited. Secondly, reusable part can be found from existing parts through similarity analysis. Thirdly, aiming at dimension constraint conflicts, variant postponing was proposed to concentrate variant design to few parts so as to reduce the number of variant part.


2014 ◽  
Vol 716-717 ◽  
pp. 1518-1521
Author(s):  
Shu Fang ◽  
Yan Xu ◽  
Fei Dong

The manufacture of fire robot has characteristics such as different types and piece production, and flexible manufacture and cost control of the fire robot must be considered due to these characteristics. In this paper, the similarity of fire robot’s working environment was analyzed, The demand of chassis’s adaptability and the method using general technical platform were discussed with the thinking of modular design, and new series fire robots which composed of the general platform and different function modules were proposed, and the manufacture cost of traditional design method and modular design method were compared in using the activity-based costing method, and under the new design method the manufacture cost were decreased extremely.


1977 ◽  
Vol 99 (3) ◽  
pp. 567-577
Author(s):  
S. Chacour ◽  
J. E. Graybill

“IRIS” is a computerized design and structural optimization system capable of generating all the major hydraulic and mechanical design parameters of high head pump/turbines from limited input data. The program will size the unit and select the proper hydraulic passage configuration according to performance requirements and optimize the dimensions of all the major components, generate command tapes used by a numerically controlled flame cutter, estimate cost, and issue manufacturing process planning. It also generates finite element models for the “in depth” analysis of critical components.


2016 ◽  
Vol 30 (11) ◽  
pp. 1391-1406 ◽  
Author(s):  
Licheng Zhou ◽  
Yang Ju ◽  
Yongmao Pei ◽  
Daining Fang

Author(s):  
Qi Cheng ◽  
Shuchun Wang ◽  
Xifeng Fang

The existing process equipment design resource utilization rate in automobile industry is low, so it is urgent to change the design method to improve the design efficiency. This paper proposed a fast design method of process equipment driven by classification retrieval of 3D model-based definition (MBD). Firstly, an information integration 3D model is established to fully express the product information definition and to effectively express the design characteristics of the existing 3D model. Through the classification machine-learning algorithm of 3D MBD model based on Extreme Learning Machine (ELM), the 3D MBD model with similar characteristics to the auto part model to be designed was retrieved from the complex process equipment case database. Secondly, the classification and retrieval of the model are realized, and the process equipment of retrieval association mapping with 3D MBD model is called out. The existing process equipment model is adjusted and modified to complete the rapid design of the process equipment of the product to be designed. Finally, a corresponding process equipment design system was developed and verified through a case study. The application of machine learning to the design of industrial equipment greatly shortens the development cycle of equipment. In the design system, the system learns from engineers, making them understand the design better than engineers. Therefore, it can help any user to quickly design 3D models of complex products.


Author(s):  
Kikuo Fujita ◽  
Shinsuke Akagi

Abstract A Framework of computational design method and model is proposed for layout and geometry design of complicated mechanical systems, which is named “configuration network and its viewing control”. In the method, a design object is represented with a set of declarative relationships among various elements of a system, that is, configurations, which is gradually extended from schematic structure to exact layout and geometry through design process. Since a whole of such configurations forms a too complicated network to compute all together, how to view subparts is controlled based on levels of granularity and width of scope range. Such a configuration network is made to grow and refined through embodying geometry and layout corresponding to a focused subpart with a numerical optimization procedure. The framework has also an ability to flexibly integrate with engineering analysis. Moreover, a design system is implemented with an object-oriented programming technique, and it is applied to a design problem of air conditioner units in order to show the validity and effectiveness of the framework.


2018 ◽  
Vol 2018 ◽  
pp. 1-15 ◽  
Author(s):  
Ma Xingen ◽  
He Manchao ◽  
Wang Yajun ◽  
Zhang Yong ◽  
Zhang Jiabin ◽  
...  

The retracement channel roof cutting (RCRC) technology can change the overburden structure actively by cutting off the roof of channel along the direction of working face tendency and make use of the gangue collapsing from roof cutting range to fill the goaf and weaken the mining pressure during the retracement process of working face. In order to solve the problems of high stress in surrounding rock and serious deformation of retracement channel in Halagou coal mine, it is the first time that the pressure releasing test is carried out on the 12201 working face by the method of the directional presplitting roof cutting in retracement channel. First, according to statics theory and energy theory, the stress state of hydraulic support and roof deformation mechanism of retracement channel are analyzed. Then the roof cutting design of retracement channel is determined according to the geological conditions of 12201 working face, and the cutting effect is analyzed by numerical simulation. Finally, the field test is carried out on the 12201 working face to verify the effect of pressure releasing by roof cutting. The result shows that, with the roof cutting design including the roof cutting height being 8m and roof cutting angle being 45°, the roof subsidence of the 12201 working face retracement channel in Halagou mine is reduced to 132.5mm, and the hydraulic support resistance is maintained at 1361KN. And there is no hydraulic support crushed; the deformation of the retracement channel is also small; namely, the effect of roof cutting for pressure releasing is obvious.


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