Effect of Spark Plasma Sintering Temperature on Microstructures and Properties of Copper-Diamond Composites

2013 ◽  
Vol 683 ◽  
pp. 573-576
Author(s):  
Abdul Rehman Niazi ◽  
Shu Kui Li ◽  
Ying Chun Wang ◽  
Jin Xu Liu ◽  
Zhi Yu Hu ◽  
...  
Keyword(s):  
Relative Density ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
The Other ◽  
Interface Bonding ◽  
Mechanical Mixing ◽  
Temperature Variations ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Diamond Powders

Temperature being one of the most important parameters of Spark plasma sintering (SPS) and its effects on the microstructures as well as on the physical properties of copper diamond composites fabricated by mechanical mixing of copper with 70 vol.% diamond powders, precoated with 1 wt% chromium has been studied. Experiments were performed at 900°C, 1000°C and 1100 °C for 10 minutes under 50 MPa. The results reveal that sintering temperature highly influences the copper/diamond interface bonding and microstructures. The composite’s properties like thermal conductivity (T.C), specific heat (Cp), diffusivity (Dff) and relative density (ρr) were also highly influenced by temperature variations. Except the relative density, all the other properties increased respectively with increasing sintering temperature.

scholarly journals Characterization of Multiwalled Carbon Nanotube-Reinforced Hydroxyapatite Composites Consolidated by Spark Plasma Sintering

2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Duk-Yeon Kim ◽  
Young-Hwan Han ◽  
Jun Hee Lee ◽  
Inn-Kyu Kang ◽  
Byung-Koog Jang ◽  
...  
Keyword(s):  
Carbon Nanotube ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Multiwalled Carbon Nanotube ◽  
Multiwalled Carbon ◽  
Pull Out ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Mwnt Content

Pure HA and 1, 3, 5, and 10 vol% multiwalled carbon nanotube- (MWNT-) reinforced hydroxyapatite (HA) were consolidated using a spark plasma sintering (SPS) technique. The relative density of pure HA increased with increasing sintering temperature, but that of the MWNT/HA composite reached almost full density at 900°C, and then decreased with further increases in sintering temperature. The relative density of the MWNT/HA composites increased with increasing MWNT content due to the excellent thermal conductivity of MWNTs. The grain size of MWNT/HA composites decreased with increasing MWNT content and increased with increasing sintering temperature. Pull-out toughening of the MWNTs of the MWNT/HA composites was observed in the fractured surface, which can be used to predict the improvement of the mechanical properties. On the other hand, the existence of undispersed or agglomerate MWNTs in the MWNT/HA composites accompanied large pores. The formation of large pores increased with increasing sintering temperature and MWNT content. The addition of MWNT in HA increased the hardness and fracture toughness by approximately 3~4 times, despite the presence of large pores produced by un-dispersed MWNTs. This provides strong evidence as to why the MWNTs are good candidates as reinforcements for strengthening the ceramic matrix. The MWNT/HA composites did not decompose during SPS sintering. The MWNT-reinforced HA composites were non-toxic and showed a good cell affinity and morphologyin vitrofor 1 day.

Effects of Processing Parameters of SPS on the Densification and Texture of LaPO4 Ceramics

2008 ◽  
Vol 368-372 ◽  
pp. 1059-1061 ◽  
Author(s):  
Ai Bing Du ◽  
Zhi Xue Qu ◽  
Chun Lei Wan ◽  
Ruo Bing Han ◽  
Wei Pan
Keyword(s):  
Relative Density ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Processing Parameters ◽  
Preferred Orientation ◽  
Holding Time ◽  
Plasma Sintering ◽  
Spark Plasma

Spark plasma sintering was used to fabricate the LaPO4 ceramics and the effect of SPS holding time and sintering temperature on the densification and texture of LaPO4 ceramics were studied. The results revealed that holding time had no obvious influence on the densification of LaPO4 ceramics under the present process. The density increases with the increase of sintering temperature, when it reached 1350°C, the relative density kept nearly constant of 98.6 %. The preferred orientation of LaPO4 ceramics approximately increases with the increase of sintering temperature, but contrary impact in holding time.

Spark Plasma Sintering and Characterization of WC-Co-cBN Composites

2014 ◽  
Vol 616 ◽  
pp. 194-198 ◽  
Author(s):  
Jian Feng Zhang ◽  
Rong Tu ◽  
Takashi Goto
Keyword(s):  
Fracture Toughness ◽  
Phase Transformation ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Moderate Pressure ◽  
Plasma Sintering ◽  
Spark Plasma

WC-Co-cBN composites were consolidated by SPS at 1373 to 1673 K under a moderate pressure of 100 MPa. The addition of cBN increased the starting and finishing temperature of shrinkage and decreased the relative density of WC-Co. The relative density of WC-(10-20 vol%) cBN composites was about 97-100% at 1573 K and decreased with increasing the sintering temperature to 1673 K due to the phase transformation of cBN to hBN. The highest hardness and fracture toughness of WC-Co-20 vol% cBN composite sintered at 1573 K were 23.2 GPa and 8.0 MP m1/2, respectively.

Microstructure and Mechanical Properties of ZrO2(Y2O3)-Al2O3 Nano Composites Prepared by Spark Plasma Sintering

2008 ◽  
Author(s):  
Shufeng Li ◽  
Hiroshi Izui ◽  
Michiharu Okano ◽  
Weihua Zhang ◽  
Taku Watanabe
Keyword(s):  
Mechanical Properties ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Alumina Ceramic ◽  
The Other ◽  
Sintering Behavior ◽  
Nanocomposite Powder ◽  
Mixed Powder ◽  
Plasma Sintering ◽  
Spark Plasma

Zirconia (Y2O3)-alumina ceramic nanocomposites were fabricated by spark plasma sintering (SPS). A commercially available nanocomposite powder TZP-3Y20A was used as starting powder, the other from conventionally mechanical mixed powder 3YSZ-20A used for comparison. The effect of sintering temperature on the densification, sintering behavior, mechanical properties, and microstructure of the composites were investigated. The results show that the density increase with increasing of sintering temperature, and thus mechanical properties were strengthened with enhancing of densification. The nanocomposite powder TZP-3Y20A was easily sintered and good mechanical properties were achieved, compared with the powder from conventionally mechanical mixed, where the maximum strength and toughness of composites are 967 MPa and 5.27 MPam1/2, respectively.

Spark Plasma Sintering of α-Si3N4 Ceramics with MgO-Al2O3 as Sintering Additives

2007 ◽  
Vol 351 ◽  
pp. 176-179 ◽  
Author(s):  
Fa Qiang Yan ◽  
Fei Chen ◽  
Qiang Shen ◽  
Lian Meng Zhang
Keyword(s):  
Relative Density ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Close Correlation ◽  
Liquid Phase Sintering ◽  
Sintering Additives ◽  
Sintering Mechanism ◽  
Plasma Sintering ◽  
Spark Plasma

In the present study, α-Si3N4 is prepared by using MgO and Al2O3 as the sintering additives and spark plasma sintering (SPS) technique. The SPS sintering mechanism is discussed. The relationship between the content of sintering additives, sintering temperature and relative densities of the samples is analyzed. The results suggest that when the sintering temperature is 1300-1500°C, the content of sintering additives is 6wt.%-10wt.%, the relative density of sintered samples is 64%-96%. When the sintering temperature reaches 1400°C, the content of sintering additives is 10%, the samples can be fully dense sintered and the relative density can be up to 95%. The sintering mechanism is liquid phase sintering. The bending strength of the sintered samples is 50-403MPa and has a close correlation with the relative density.

Preparation and Properties of ZrB2-Cu Composites by Spark Plasma Sintering

2012 ◽  
Vol 512-515 ◽  
pp. 739-743 ◽  
Author(s):  
S.Z. Zhu ◽  
D.L. Gong ◽  
Z. Fang ◽  
Q. Xu
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Volume Fraction ◽  
Sintering Temperature ◽  
High Electrical Conductivity ◽  
Particulate Reinforcement ◽  
Plasma Sintering ◽  
Spark Plasma

For high thermal conductivity and high electrical conductivity, copper is a good electrode material. The wearing resistance and spark resistance of Cu can be improved with the addition of ZrB2. ZrB2-Cu composites with high Cu volume fraction was successfully prepared by spark plasma sintering (SPS) process in this paper. The microstructure and properties of the sintered samples were characterized. The effect of the sintering temperature and the ZrB2 content in composites on the relative density and properties of the composites were investigated. The results show that the relative density and mechanical properties increase with the sintering temperature increasing. The optimum sintering temperature is 900 °C for 10wt.% ZrB2-Cu, 1000 °C for 20wt.% ZrB2-Cu and 1050 °C for 30wt.% ZrB2-Cu. With the ZrB2 content in composites increasing from 10wt.% to 30 wt.%, the electrical resistivity increases from 2.25×10-6 Ω.cm to 8.82×10-6 Ω.cm, the flexural strength decreases from to 539.1 MPa to 482.2 MPa and the fracture toughness decreases from to 15 MPa.m 1/2 to 9 MPa.m 1/2. The hardness (HV) of ZrB2-Cu composites is significantly enhanced by the ZrB2 particulate reinforcement, increasing from 1410 MPa for 10 wt.% ZrB2 to 2480 MPa for 30wt.% ZrB2.

Spark Plasma Sintering of Two Commercial Al2O3 Powders

2011 ◽  
Vol 412 ◽  
pp. 336-339 ◽  
Author(s):  
Zhen Hua Liu ◽  
Qin Ma ◽  
Jin Jun Lu
Keyword(s):  
Grain Size ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Plasma Sintering ◽  
Average Grain Size ◽  
Spark Plasma

Al2O3 ceramic is prepared by spark plasma sintering (SPS) using two commercial α-Al2O3 powders at elevated sintering temperature. The relative density and average grain size of the prepared Al2O3 ceramics are measured and compared. One α-Al2O3 powder has good sintering property because the relative density of the prepared α-Al2O3 ceramic is higher than 97% while another α-Al2O3 powder has poor sintering property.

scholarly journals Processing of CNTs Reinforced Al-Based Nanocomposites Using Different Consolidation Techniques

2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
N. Al-Aqeeli
Keyword(s):  
Temperature Distribution ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Microwave Sintering ◽  
The Other ◽  
Milling Parameters ◽  
The Poor ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Hardness Values

In this work, the development of two types of Al-based alloys with different concentrations of Si reinforced with MWCNT’s at 0.5–2.0 wt% is presented. Sonication of the CNT’s in ethyl alcohol was carried out for dispersion, and the mixtures were ball milled for 1, 3, and 5 hrs. SEM/EDS were used to study the morphology and the effects of changing milling parameters in addition to changes caused due to increasing concentration of the CNT’s. Furthermore, three sintering techniques, namely, Spark Plasma Sintering (SPS), Microwave Sintering (μWS), and Hot Isostatic Press Sintering (HIP) were employed to consolidate the ball milled powders at varying temperatures of 400, 450, and 500°C. It was found that SPS consolidated samples showed the most promising results amongst the three with the highest hardness values; around 100% densification, as well as the finest microstructure. On the other hand, microwave sintered samples showed the least appealing results, this could be attributed to the poor temperature distribution and the pressureless nature of the technique. A sintering temperature of 500°C was found to be the most suitable for these types of alloys.

Fine-Grained W-Ni-Fe Heavy Alloys Prepared by Spark Plasma Sintering

2016 ◽  
Vol 849 ◽  
pp. 745-752 ◽  
Author(s):  
Yan Jiao Wu ◽  
Yun Kai Li ◽  
Dong Hui Yu
Keyword(s):  
Relative Density ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Dynamic Compression ◽  
Fine Grained ◽  
Plasma Sintering ◽  
Heavy Alloys ◽  
Close Relationship ◽  
Static Tensile ◽  
Spark Plasma

Fine-grained W-Ni-Fe heavy alloys (WHAs) with grain size of about 1-3μm were obtained by Spark Plasma Sintering (SPS) process. The composition of the alloy is consisted of 65 to 75 wt % W, with a Ni/Fe ratio ranging from zero to 7/3. In the lower sintering temperature range of 1100-1300°C, the WHAs showed the highest relative density of 98.6%, and when the sintering temperature was 1250 °C, the relative density of the WHAs prepared by the same techniques increased by decreasing of the content of W. Meanwhile the relative density of the alloy also increased with an increase of Ni /Fe ratio. The results show that the static tensile properties of the WHAs have a close relationship with the ratio of Ni / Fe. The tensile strength and the ductility of the sample W70-Ni21-Fe9 was 890 MPa and 3%. Furthermore, the dynamic compression strength of W70-Ni21-Fe9 was 1744 MPa.

Microstructure and Mechanical Properties of TiB-Ti/Ti-6Al-4V Composites Fabricated by Spark Plasma Sintering

2015 ◽  
Vol 782 ◽  
pp. 107-112
Author(s):  
Li Fen Wang ◽  
Zhao Hui Zhang ◽  
Tie Jian Su ◽  
Fu Chi Wang
Keyword(s):  
Mechanical Properties ◽  
Relative Density ◽  
Heating Rate ◽  
Spark Plasma Sintering ◽  
Fracture Strength ◽  
Sintering Temperature ◽  
Composite Layer ◽  
Micro Hardness ◽  
Plasma Sintering ◽  
Spark Plasma

TiB-Ti/Ti-6Al-4V composites were fabricated by spark plasma sintering (SPS) technique under a pressure of 50MPa, with sintering temperature of 1300 °C and heating rate of 100 °C /min. The effect of the TiB content in TiB-Ti composite layer on microstructures and mechanical properties of the TiB-Ti/Ti-6Al-4V composites were investigated. The results indicate that as an advanced welding method, SPS technique provided the excellent welding combination of TiB-Ti and Ti-6Al-4V. The relatively excellent mechanical properties of the joints, including the relative density of 98.6%, micro-hardness of 10.2GPa, fracture strength of 177MPa were achieved as TiB content in TiB-Ti composite layer reaches 50%.

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