Structure and Lightweight Improvement of New Type of Mining Bucket

2013 ◽  
Vol 710 ◽  
pp. 281-284
Author(s):  
Ni Ni Hao ◽  
Yan Yu ◽  
Ji Hua Bao ◽  
Ling Wang ◽  
Ming Xia Gu

This paper takes the new type of mining truck bucket as research object and analyzes the strength and rigidity of the truck body in typical situations of dead load, swerve and slanting load. According to the analysis, the author will put forward four improvement measures in the stress concentration parts and give optimization design to those parts that have much allowance to the strength of the truck structure. The calculating result indicates that the improvement of the truck structure can significantly reduce the peak stress and improve the working life of the truck. In the premise of guaranteeing the strength of the truck structure, the weight of truck bucket induces from 30t to 27.1t achieves the goal of lightweight.

2011 ◽  
Vol 308-310 ◽  
pp. 2237-2240
Author(s):  
You Dong Ye ◽  
Wen Xiang Zhang

Based on the structure and failure features of a new type of outer mesh and “two teeth difference” planetary gear transmission, a optimize method for the gear’s parameters is pointed out avoid of structure failure. The modification coefficients of the gear pairs are obtained through optimization design, so the sliding coefficient for the driving gear, driven gear and planetary gear tending to be equal. The relative slide between gears is reduced, and the working life of the structure is increased greatly.


1988 ◽  
Vol 16 (4) ◽  
pp. 200-207
Author(s):  
O. B. Tretyakov

Abstract A process is suggested for improving the rubber-cord composite in a radial tire through precision stage-by-stage molding of its parts. This starts by casting an inner elastomeric envelope of the carcass from a liquid oligomer mix. The full molding technology uses acoustic and resonance effects to optimize the degree of order of the structure and of rubber uniformity. The resultant precision tires should have a higher degree of order of both macro- and microstructure than do present commercial tires. Reduced stress concentration in locations that have high failure rates in commercial tires are considered. A new theory, CSSOT, is used for optimizing tires from results of stress-strain cycles.


2011 ◽  
Vol 55-57 ◽  
pp. 664-669
Author(s):  
Jin Ning Nie ◽  
Hui Wang ◽  
De Feng Xie

According to the situation that the dual-friction drums on the new type towing machine lack stress analysis when designed, the safety is difficult to test and verify. The pull of wire rope in various positions was derived and calculated, so both compressive stress and tangent friction force generated by the pull of wire rope were calculated. The result made by ANSYS software demonstrates the safety of the left drum which suffers from larger loads, structure improvement measures are put forward for the drum.


Author(s):  
Deqi Yu ◽  
Xiaojun Zhang ◽  
Jiandao Yang ◽  
Kai Cheng ◽  
Weilin Shu ◽  
...  

Fir-tree root and groove profiles are widely used in gas turbine and steam turbine. Normally, the fir-tree root and groove are characterized with straight line, arc or even elliptic fillet and splines, then the parameters of these features were defined as design variables to perform root profile optimization. In ultra-long blades of CCPP and nuclear steam turbines and high-speed blades of industrial steam turbine blades, both the root and groove strength are the key challenges during the design process. Especially, in industrial steam turbines, the geometry of blade is very small but the operation velocity is very high and the blade suffers stress concentration severely. In this paper, two methods for geometry configuration and relevant optimization programs are described. The first one is feature-based using straight lines and arcs to configure the fir-tree root and groove geometry and genetic algorithm for optimization. This method is quite fit for wholly new root and groove design. And the second local optimization method is based on B-splines to configure the geometry where the local stress concentration occurs and the relevant optimization algorithm is used for optimization. Also, several cases are studied as comparison by using the optimization design platform. It can be used not only in steam turbines but also in gas turbines.


2014 ◽  
Vol 496-500 ◽  
pp. 1044-1047 ◽  
Author(s):  
Jia Xiong Zhu ◽  
Qiang Tong

In this paper, based on the principle of induction heating and eddy current fields working, the equivalent circuit model of induction cooker heating was proposed and analyzed. By using the finite element numerical analysis software, the optimization design and model simulations of induction cooker were implemented. Finally, a new design of induction cooker with the uniform heating-coil was proposed, and the magnetic circuit modeling and simulation of new type induction cooker heating was carried out, the eddy current loss density distribution in the common wire coil and the improved wire coil was separately calculated and compared. The results shown the new wire coil had higher energy efficiency and more uniform heating characteristics, which provided a reference for the future optimization design and development of induction cooker.


2013 ◽  
Vol 37 (1) ◽  
pp. 129-134 ◽  
Author(s):  
Hai-Lin Zhu ◽  
Jun Pan ◽  
Min Zou ◽  
Hong-Nen Wu ◽  
Xingpei Qin

There exist three major problems in current gear pumps. They are unbalanced radial force, big excessive flow pulsation and short working life. In order to solve the problems above, a new type of gear pump with flexible ring gear is introduced. Pumping action is achieved through meshing between a flexible ring gear and a rigid external gear. Thus radial pressure forces are hydraulically balanced and the volumetric displacement is doubled for the new pump.


2011 ◽  
Vol 90-93 ◽  
pp. 1351-1354
Author(s):  
Xiao Yan Lin ◽  
Tong Lu Li

The conventional shear creep apparatus uses lever to amplify the load, which has a serious limitations in practical use. First, the round and small shearing box can easily form an obvious stress concentration in the margin area. In addition, tilting of the lever can give an unreal vertical load in loading process. Aiming to solve the shortages of conventional apparatus, a new type of shear creep apparatus is introduced in this paper, whose loading system apply the pulley block, and shear box is changed from the round with the area of 30cm2 into the present square one with 10×10cm2. The new shear creep apparatus has more advantage compared with the conventional, and is more satisfactory to the need of test.


2011 ◽  
Vol 63-64 ◽  
pp. 201-204 ◽  
Author(s):  
Zhi Wei Wang ◽  
Ling Qin Meng ◽  
Wen Si Hao ◽  
E Zhang

Tapered Roller Bearing can take huge radial load or two way axial load. It is widely used in over loading, steel rolling, metallurgy, etc. In this paper, according to the structural properties of Tapered Roller Bearing, we established an mathematical model to optimize the design of Tapered Roller Bearing. Based on the comparison of the result from our design and the traditional design of the Four Column Tapered Roller Bearing 3811/750/HC, the dynamic load increases 22% and the working life expectancy increases 85% by using our design. This fully shows the economical meaning of the optimization design, and it provides a practical method for the optimization design in future.


Author(s):  
Renfeng Zhao ◽  
Shengdun Zhao ◽  
Bin Zhong ◽  
Yong Tang

The traditional cropping processes have some disadvantages, such as poor surface quality, low yield, the waste of materials, and high energy consumption. The low cycle fatigue precision cropping process with circumferential loading, which is a new type of precision cropping process, is studied. According to the stress concentration effect of the V-shape notch, the fatigue crack on the tip of the V-shape notch is prompted to initiate and extend. The working principle of the precision cropping machine is described. The criterion that whether the crack on the root of the V-shape notch is initiated or not is provided under the effect of low cycle fatigue loading. The materials which are 0.2%C steel, H59 copper, 0.45%C steel, 20Cr steel, and LY12 aluminum are tested under two control curves. The initiation and propagation of crack are accelerated and the good cross sections of the metal bar are obtained. The results show that the mean stress of the metal bar in the cropping process can be effectively reduced due to the stress concentration effect of the V-shape notch. The metal bar’s stable crack propagation and fracture can be obtained when constantly increasing striking displacement and reducing the striking frequency in the cropping process at the same time in the process.


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