The Effect of Heat Treatment of Gray and Nodular Cast Iron with Ferrite Matrix on Mechanical Properties and Corrosion Rate Compared with Medium Carbon Steel

2014 ◽  
Vol 936 ◽  
pp. 1158-1162 ◽  
Author(s):  
Mohamed A. Gebril ◽  
M.S. Aldlemey ◽  
Farag I. Haider
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Cast Iron ◽  
Corrosion Rate ◽  
Treatment Process ◽  
Nodular Cast Iron ◽  
Ferrite Matrix ◽  
Medium Carbon Steel ◽  
Heat Treatment Process ◽  
Medium Carbon

In this work, the influence of heat treatment process and quenching in different quenchant media of medium carbon steel, gray and nodular cast iron with ferrite matrix on the hardness, ductility and corrosion rate of has been investigated. During this type of operations, the specimens were Austenizing at 900°C for one hour. Therefore, the specimens were quenched in different kind of oil as quenched medium (oil 20-50, oil 40, oil 90, and water as reference). The hardness , impact energy to measure the ductility, corrosion rate and microstructures were studied. From result of steel 0.47% carbon was clear increasing in hardness and decreasing in ductility with close varying values in oil quenchant kind comparing with as received specimen and water quenched one, corrosion rate decreased with heat treatment and quenching process due to formation of single face instead of double phase before heat treatment process which created galvanic cell. For gray and nodular cast iron it is noticeable that no changing in microstructure within heating for one hour at 900°C because the matrix in both cast iron types is ferrite, therefore no changing in mechanical properties under heat treatment process with time of one hour which is not sufficient to decomposition of graphite, but with comparison the hardness of gray cast iron is more than nodular one due to distribution of graphite flacks which increase the hardness and decrease the ductility as well as increasesing the corrosion rate compared with nodular cast iron. Microstructure of both types of cast iron have been studied after subjected the specimens to heat treatment at 1000°C and for 10 hours, the microstructures shown clear diffusion of some carbon in ferrite matrix around the graphite phase and under quenched some of martensite formed.

Property and Application of Austempered Ductile Cast Iron

2011 ◽  
Vol 328-330 ◽  
pp. 1297-1300
Author(s):  
Guang Si Luo
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Cast Iron ◽  
Treatment Process ◽  
Nodular Cast Iron ◽  
Ductile Cast Iron ◽  
Heat Treatment Process ◽  
Engineering Material ◽  
High Fatigue ◽  
Austempered Ductile Cast Iron

Austempered ductile cast iron is newly developed engineering material with a favorable combination of comprehensive mechanical properties. Its properties, such as good comprehensive mechanical properties, high fatigue strength, and good fiction and wear characteristics are included. The application of ADI at home and abroad was presented as well. In order to ensure and improve mechanical properties of ADI, it should ensure high rank nodularity in terms of nodular cast iron, improve graphite nodules, reduce segregation and properly cut down the content of silicon and manganese. While in terms of heat treatment, in order to achieve ideal austenite ferrites, stable and reliable heat treatment process as well as relevant equipment is required.

Microstructures and Mechanical Properties of Troostite Nodular Cast Iron by Heat Treatment

2011 ◽  
Vol 480-481 ◽  
pp. 207-210
Author(s):  
Ke Gao Liu ◽  
Ai Min Xu
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Cast Iron ◽  
Treatment Process ◽  
Interlamellar Spacing ◽  
Nodular Cast Iron ◽  
Isothermal Treatment ◽  
Heat Treatment Process ◽  
Controlled Cooling

A troostite nodular cast iron was obtained by a heat treatment process of controlled cooling, reheating-up and isothermal treatment. Experimental results show that the troostite substrate demonstrates an interlamellar spacing below 100 nm. The supercooling condition in this specific heat treatment process is key to the formation of troostite. The mechanical properties are excellent, with tensile strength of 905.5~1029.5 MPa, hardness of 30.8~32.8 HRC, and elongation of 3.1~4.0 %.

INFLUENCE THE QUENCHING AND TEMPERING ON THE MICROSTRUCTURE, MECHANICAL PROPERTIES AND SURFACE ROUGHNESS, OF MEDIUM CARBON STEEL

2018 ◽  
Vol 18 (1) ◽  
pp. 125-135
Author(s):  
Sattar H A Alfatlawi
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Surface Roughness ◽  
Carbon Steel ◽  
Cold Water ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
Heating And Cooling ◽  
Treatment Processes ◽  
Quenching And Tempering

One of ways to improve properties of materials without changing the product shape toobtain the desired engineering applications is heating and cooling under effect of controlledsequence of heat treatment. The main aim of this study was to investigate the effect ofheating and cooling on the surface roughness, microstructure and some selected propertiessuch as the hardness and impact strength of Medium Carbon Steel which treated at differenttypes of heat treatment processes. Heat treatment achieved in this work was respectively,heating, quenching and tempering. The specimens were heated to 850°C and left for 45minutes inside the furnace as a holding time at that temperature, then quenching process wasperformed in four types of quenching media (still air, cold water (2°C), oil and polymersolution), respectively. Thereafter, the samples were tempered at 200°C, 400°C, and 600°Cwith one hour as a soaking time for each temperature, then were all cooled by still air. Whenthe heat treatment process was completed, the surface roughness, hardness, impact strengthand microstructure tests were performed. The results showed a change and clearimprovement of surface roughness, mechanical properties and microstructure afterquenching was achieved, as well as the change that took place due to the increasingtoughness and ductility by reducing of brittleness of samples.

Relationship of Microstructure and Mechanical Properties in Er-Containing Aluminum Alloy

2015 ◽  
Vol 1120-1121 ◽  
pp. 1109-1114
Author(s):  
Xin Lei ◽  
Hui Huang ◽  
S.P. Wen
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Treatment Process ◽  
Mg Alloys ◽  
The Other ◽  
Heat Treatment Process ◽  
Comprehensive Performance ◽  
Relationship Of ◽  
Al Mg Alloys

This study investigated the mechanical properties and microstructures of Er-containing Al–Mg alloys. The research found that the H114-T sheet of Er-containing Al–Mg alloys showed a relative good comprehensive performance in mechanical properties. With the special rolling and heat treatment process, this H114-T sheet showed different morphology of microstructures with the other sheets in Er-containing Al–Mg alloys. Grains in H114-T sheet performed irregular shape polygon, a number of subgrains appeared in grains, the amount of dislocations in grains decreased. H114-T sheet possessed a lot of Copper texture, this may be one of important factors influenced the mechanical properties.

Study of Cu Addition on Precipitation Behaviors and Mechanical Properties in AA6082 Al-Mg-Si Alloy

2007 ◽  
Vol 546-549 ◽  
pp. 825-828 ◽  
Author(s):  
Man Jin ◽  
Jing Li ◽  
Guang Jie Shao
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Thermal Stability ◽  
Treatment Process ◽  
Mechanical Tests ◽  
Age Hardening ◽  
Heat Treatment Process ◽  
Softening Process

The precipitation behaviors and microstructures of nano-precipitates in AA6082 Al-Mg-Si alloy with and without Cu additions during heat treatment process were studied using hardness measurements, TEM, mechanical tests and 3DAP. Meanwhile, the softening process of 6082 alloys with Cu and without Cu, isothermally conditioned at 250°C, has also been investigated. It was found that the rate of age hardening, mechanical properties and thermal stability are higher for the Cu-containing alloy. The TEM and 3DAP observations showed that Q’ precipitates were existed after aged at 170°C for 8h in the alloy with Cu addition. Comparing the hardness, mechanical properties and thermal stability curves, it was concluded that the Q’ precipitates play a major role in improving the age hardening kinetics and properties of 6082 alloy with Cu addition.

Pengaruh Teknik Tempa Lipat Terhadap Perubahan Sifat Mekanik Material AISI O1 Pada Pembuatan Pisau Tanto

2021 ◽  
Vol 1 (1) ◽  
pp. 51
Author(s):  
Alfan Ekajati Latief ◽  
Syahril Sayuti ◽  
Rakean Wide Windujati
Keyword(s):  
Heat Treatment ◽  
Carbon Steel ◽  
Treatment Process ◽  
Lath Martensite ◽  
High Carbon Steel ◽  
Medium Carbon Steel ◽  
Raw Material ◽  
High Carbon ◽  
Micro Structure ◽  
Medium Carbon

 ABSTRAKTanto merupakan senjata tajam yang berasal dari Jepang dan merupakan senjata kedua bagi para Samurai di Jepang. Tanto biasa terbuat dari baja karbon menengah hingga baja karbon tinggi yang. Material baja yang digunakan untuk pembuatan Tanto dalam penelitian ini adalah baja AISI seri O1 karena memiliki karakteristik sifat mampu bentuk yang baik serat dapat dikuatkan melalui proses heat treatment. Material baja ini dibuat dengan proses tempa lipat  dengan variasi tempa empat lipatan dan satu lipatan. Pembuatan Tanto dan spesimen uji dilakukan dengan proses tempa lipat secara konvensional menggunakan tungku arang, dengan temperatur tempa rata-rata yaitu ±1200oC, kemudian dilanjutkan dengan quenching pada temperatur ± 850oC, serta tempering pada temperatur ±250oC. Penelitian ditujukan untuk mengetahui pengaruh dari proses tempa empat lipatan dan tempa satu lipatan terhadap sifat mekanik, yaitu kekerasan dan kekuatan impak serta untuk melihat perubahan pada struktur mikro. Hasil pengujian menunjukkan bahwa nilai kekerasan paling tinggi sebesar41HRC yang dimiliki oleh pada raw material, ,sedangkan nilai impak paling tinggi sebesar 224,02 Joule/cm² ayng dicapai oleh material dengan proses tempa empat lipatan, Fasa akhir yang ditemukan pada baja tempa empat lipatan adalah  bainit dan martensit, sementara  perlit dan ferit ditemukan  pada baja satu lipatan, dan lath martensit ditemukan pada pada raw material  Kata kunci: Pisau Tanto, Tempa lipat ,Quenching, Tempering, Uji Impak  ABSTRACT Tanto is a sharp weapon originating  from Japan and is the second weapon for Samurai in Japan. Tanto is usually made of medium carbon steel to high carbon steel. The material which is used in this research is AISI O1 series steel because of its high ability to be formed and also can be made tough through a heat treatment process. This steel is made by folding forge process, with variation in number of folding, which is 4 folds and 1 fold. The making of Tanto and test specimens was carried out by conventional fold forging processes by using a charcoal furnace, with an average forging temperature at ± 1200oC, continue with quenching at ± 850oC, and tempering at ± 250oC. The research is carried out in order to determine the effect of the four-folds forging and one-fold forging to the mechanical behavior, which are hardness and impact strength,  and also to see change in its micro structure. The test that have been carried out shows that the highest hardness value of 41 HRC owned by raw material, while the highest impact value of 224.02 Joules / cm² obtained by material with four layer forging process. Final phases that found in the four-fold forged steel are bainite and martensite, pearlite and ferrite found in one-fold forged steel. and lath martensite in found in the raw material. Keywords: Tanto Knife, Folding Forging, Quenching, Tempering, Testing, Impact Tests

Effect of Heat Treatment Process on Mechanical Properties and Microstructure of S280

2021 ◽  
Vol 1035 ◽  
pp. 344-349
Author(s):  
Ye Qin Zhang ◽  
Ping Zhong ◽  
Huan Feng Li ◽  
Wen Qiang Zhang
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Treatment Process ◽  
Lath Martensite ◽  
Solution Temperature ◽  
Heat Treatment Process ◽  
Strengthening Phase ◽  
Optimal Heat Treatment ◽  
Precipitate Strengthening ◽  
Temperature Heating

The effect of solution temperature and aging temperature on mechanical properties and microstructure of the new ultrahigh strength stainless steel S280 was investigated by heat treatment process experiment. The results showed that the optimal heat treatment process was as follows: heating to 1080 °C，holding for a hour, and quenching in oil; cooling to -73 °C, holding for 2 hour, and warming in air to room temperature; heating to 540~550 °C, holding for 4 hour, and cooling in air. Choosing this heat treatment process, the steel can get good coordination between strength and toughness. Analyzed by HREM, the steel had desirable microstructures, which were fine lath martensite matrix with high density dislocation and finely dispersed precipitate strengthening phase, and film-like reversed austenite precipitated from the boundary of martensite.

scholarly journals Heat Treatment Effect on Mechanical Properties of 3D Printed Polymers

2019 ◽  
Vol 264 ◽  
pp. 02001 ◽  
Author(s):  
Eduardo de Avila ◽  
Jaeseok Eo ◽  
Jihye Kim ◽  
Namsoo P. Kim
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Treatment Effect ◽  
Biomedical Applications ◽  
Treatment Process ◽  
Heat Treatment Process ◽  
Post Heat Treatment ◽  
Intraocular Surgery ◽  
Osteoinductive Potential ◽  
3D Printed

PMMA, PC, and PEEK are thermoplastic polymers that possess favorable properties for biomedical applications. These polymers have been used in fields of maxillo-facial, orthopedic, intraocular surgery, and bio-implant, due to their excellent mechanical properties, osteoinductive potential, and antimicrobial capabilities. In this study, the effect of heat treatment on the mechanical properties of 3D printed polymers was characterized. By modifying printing temperature and post heat treatment process, the mechanical properties were specifically tailored for different applications, correlating with the properties of the implants that are commonly made using molding processes.

The influence of heat treatment process on mechanical properties of surface treated volcanic ash particles/polyphenylene sulfide composites

2016 ◽  
Vol 39 (5) ◽  
pp. 1604-1611 ◽  
Author(s):  
Mustafa Özgür Bora ◽  
Onur Çoban ◽  
Togayhan Kutluk ◽  
Sinan Fidan ◽  
Tamer Sinmazçe˙lk
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Volcanic Ash ◽  
Treatment Process ◽  
Polyphenylene Sulfide ◽  
Heat Treatment Process

Numerical Simulation of the H-Beam during Cooling Process

2013 ◽  
Vol 310 ◽  
pp. 145-149 ◽  
Author(s):  
Jian Liu ◽  
Fu Zeng Hou ◽  
Xiao Guang Yu
Keyword(s):  
Mechanical Properties ◽  
Numerical Simulation ◽  
Heat Treatment ◽  
Theoretical Basis ◽  
Treatment Process ◽  
Residual Austenite ◽  
Heat Treatment Process ◽  
Cooling Process ◽  
Controlled Cooling ◽  
H Beam

In order to improve the comprehensive mechanical properties of the steel, the heat treatment software COSMAP is used to simulate the rolling and controlled cooling of H-beam. The numerical simulation shows that the mechanical properties of controlled cooling can be obviously improved, when the cooling rate is controlled at 10°C/s around. Strength and hardness can be improved under the condition of ductility and toughness ensured. Meanwhile the amount of residual austenite can be reduced significantly. It provides a theoretical basis for further optimization of the heat treatment process.

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