scholarly journals Modification of Stress and Texture Distributions in Asymmetrically Rolled Titanium

2014 ◽  
Vol 996 ◽  
pp. 688-693 ◽  
Author(s):  
Marcin Wronski ◽  
Krzysztof Wierzbanowski ◽  
Andrzej Baczmański ◽  
Sebastian Wroński ◽  
Brigitte Bacroix ◽  
...  
Keyword(s):  
Residual Stress ◽  
Crystallographic Texture ◽  
Material Properties ◽  
X Ray Diffraction ◽  
Asymmetric Rolling ◽  
Rolling Mills ◽  
X Ray ◽  
Angular Velocities ◽  
Ebsd Technique ◽  
Titanium Grade

Asymmetric rolling can be used in order to modify material properties and to decrease forces and torques applied during deformation. This geometry of deformation is relatively easy to implement on existing industrial rolling mills and it can provide large volumes of a material. The study of microstructure, crystallographic texture and residual stress in asymmetrically rolled titanium (grade 2) is presented in this work. The above characteristics were examined using EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities w1 and w2. It was found that asymmetric rolling leads to microstructure refinement, texture homogenization and lowering of residual stress.

Study of Microstructure, Texture and Residual Stress in Asymmetrically Rolled Titanium

2014 ◽  
Vol 777 ◽  
pp. 1-6 ◽  
Author(s):  
Marcin Wronski ◽  
Krzysztof Wierzbanowski ◽  
Lucjan Pytlik ◽  
Brigitte Bacroix ◽  
Mirosław Wróbel ◽  
...  
Keyword(s):  
Residual Stress ◽  
X Ray Diffraction ◽  
Asymmetric Rolling ◽  
Rolling Mills ◽  
X Ray ◽  
Wide Range ◽  
Strong Shear ◽  
Angular Velocities ◽  
Ebsd Technique ◽  
Titanium Grade

Asymmetric rolling is a promising forming technique offering numerous possibilities of material properties modification and the improvement of technological process parameters. This geometry of deformation is relatively easy to implement on existing industrial rolling mills. Moreover, it can provide large volume of a material with modified properties. The study of microstructure, crystallographic texture and residual stress in asymmetrically rolled titanium (grade 2) is presented in this work. The above characteristics were examined using EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities ω1 and ω2. This ensured a wide range of rolling asymmetry: A=ω1/ω2. It was found that a strong shear stress induced in the asymmetrically rolled material allowed to obtain a microstructure refinement, texture homogenization and lowering of residual stress.

X-Ray Residual Stress Measurement in Films with Crystallographic Texture and Grain Shape

1995 ◽  
Vol 403 ◽  
Author(s):  
L. G. Yu ◽  
B. C. Hendrix ◽  
K. W. Xu ◽  
J. W. He ◽  
H. C. Gu
Keyword(s):  
Thin Films ◽  
Residual Stress ◽  
Crystallographic Texture ◽  
Grain Shape ◽  
Stress Measurement ◽  
Residual Stress Measurement ◽  
Powerful Method ◽  
X Ray Diffraction ◽  
X Ray ◽  
Ψ Angle

AbstractX-ray diffraction provides an easy and powerful method for measuring residual stress in thin films. However, nonlinearity of the d vs. sin2ψ relation can lead to the misinterpretation of results, especially when one of the measurements is made at low values of ψ relation for different combinations of ideal crystallographic textures and grain shapes are given. In all cases, a high ψ angle range exists where the d vs. sin2ψ relation in the low ψ angle range.

scholarly journals Non-destructive Micro-structural Characterization of Metallic Specimens with a Portable X-ray Diffraction based Residual Stress Analyzer

2015 ◽  
Vol 2 (1) ◽  
pp. 22 ◽  
Author(s):  
P. Ganesh ◽  
D. C. Nagpure ◽  
Rakesh Kaul ◽  
R. K. Gupta ◽  
L. M. Kukreja
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Crystallographic Texture ◽  
Diffraction Peak ◽  
Surface Microstructure ◽  
X Ray Diffraction ◽  
X Ray ◽  
Non Destructive

Non-destructive characterization of surface microstructure of an engineering component is an important parameter to assess its fitness to function in the given service conditions. The paper describes various case studies performed in authors’ laboratory involving use of portable X-ray diffraction based residual stress analysis system to examine and understand the micro-structural state of the investigated surface. A significant decrease in full width at half maximum (FWHM) of gamma(311) diffraction peak from about 4.2° in the cold worked state to about 2.5° in the annealed/surface melted state was recorded for austenitic stainless steel. In case of 0.4% carbon steel there is sharp increase in FWHM of alpha(211) diffraction peak from about 2° in the as received condition to about 5-6° in the laser hardened condition. Crystallographic texture developed during electro-plating of chromium on stainless steel, could be detected from the strong intensity of alpha (211) peak of chromium at about 19° to the surface normal with respect to all other X-ray inclination angles (ѱ) during residual stress measurement. The results show that FWHM and intensity variation of the diffraction peak are two sensitive parameters for characterization of surface microstructure. Change in FWHM has been used to detect machining-induced cold deformation and evolution of re-crystallized grains in austenitic stainless steel and formation of hard martensite in laser transformation hardened ferritic steel. Variation in the intensity of diffracted peak with respect to X-ray inclination angle provided valuable information regarding crystallographic texture in hard chrome plated deposits.

Evaluation of the Residual Stress and Microstructure of Extruded and Shot Peened Aluminum Alloy 6082

2018 ◽  
Vol 930 ◽  
pp. 507-512
Author(s):  
Arnaldo A. Ciquielo Borges ◽  
Mayara Cardoso de Araújo ◽  
Antônio Augusto Couto ◽  
Nelson Batista de Lima ◽  
Chester Contatori
Keyword(s):  
Residual Stress ◽  
Aluminum Alloy ◽  
Crystallographic Texture ◽  
Shot Peening ◽  
Solution Treatment ◽  
Al Alloy ◽  
Stress Profile ◽  
X Ray Diffraction ◽  
X Ray ◽  
Structural Applications

Aluminum-magnesium-silicon alloys have been widely used as extruded products due to its mechanical strength and high ductility. The effects induced by shot peening has been extensively used in materials that have potential for structural applications. In this context, the purpose of this study was to evaluate the residual stress induced by shot peening of extruded aluminum alloy 6082. Initially, the effect of heat treatments such as solution treatment and ageing of this alloy was studied. The residual stress measurements were carried out using x-ray diffraction. The microstructure of the alloy was studied by optical microscopy. The crystallographic texture was determined using x-ray diffraction and back-scattered electron diffraction. The heat treatment sequence that resulted in the highest hardness of Al alloy 6082 was solution treatment at 560oC for 30 min, followed by ageing at 185oC for 5 h. The residual stress in compression of the extruded alloy’s surface increased by 87.38%, from-66.6 to-124.8 MPa, caused by shot peening. The residual stress profile indicated an increase in its value up to a depth of 86 μm, beyond which the values obtained were unreliable. The extruded section revealed accentuated crystallographic texture in the (111) plane parallel to the cross-section and in the (200) and (220) planes oriented preferentially in the longitudinal direction to extrusion and perpendicular to the (111) plane.

scholarly journals Statistical analysis of the reproducibility of residual stress measurements in cold extruded parts

2021 ◽  
Author(s):  
Fabian Jaeger ◽  
Alessandro Franceschi ◽  
Holger Hoche ◽  
Peter Groche ◽  
Matthias Oechsner
Keyword(s):  
Residual Stress ◽  
Statistical Analysis ◽  
Stress Measurement ◽  
Industrial Applications ◽  
Cold Extrusion ◽  
X Ray Diffraction ◽  
Forming Process ◽  
X Ray ◽  
Stress States ◽  
Key Aspects

AbstractCold extruded components are characterized by residual stresses, which originate from the experienced manufacturing process. For industrial applications, reproducibility and homogeneity of the final components are key aspects for an optimized quality control. Although striving to obtain identical deformation and surface conditions, fluctuation in the manufacturing parameters and contact shear conditions during the forming process may lead to variations of the spatial residual stress distribution in the final product. This could lead to a dependency of the residual stress measurement results on the relative axial and circumferential position on the sample. An attempt to examine this problem is made by the employment of design of experiments (DoE) methods. A statistical analysis of the residual stress results generated through X-Ray diffraction is performed. Additionally, the ability of cold extrusion processes to generate uniform stress states is analyzed on specimens of austenitic stainless steel 1.4404 and possible correlations with the pre-deformed condition are statistically examined. Moreover, the influence of the coating, consisting of oxalate and a MoS2 based lubricant, on the X-Ray diffraction measurements of the surface is investigated.

Simulation and Experiment on the Residual Stress in Super-High Speed Grinding

2010 ◽  
Vol 135 ◽  
pp. 238-242
Author(s):  
Yue Ming Liu ◽  
Ya Dong Gong ◽  
Wei Ding ◽  
Ting Chao Han
Keyword(s):  
Residual Stress ◽  
High Speed ◽  
Element Model ◽  
Residual Stress Distribution ◽  
X Ray Diffraction ◽  
Machined Surface ◽  
X Ray ◽  
High Speed Grinding ◽  
Simulation And Experiment ◽  
Cylindrical Workpiece

In this paper, effective finite element model have been developed to simulation the plastic deformation cutting in the process for a single particle via the software of ABAQUS, observing the residual stress distribution in the machined surface, the experiment of grinding cylindrical workpiece has been brought in the test of super-high speed grinding, researching the residual stress under the machined surface by the method of X-ray diffraction, which can explore the different stresses from different super-high speed in actual, and help to analyze the means of reducing the residual stresses in theory.

Problems Associated with Kα Doublet in Residual Stress Measurements

1979 ◽  
Vol 23 ◽  
pp. 333-339
Author(s):  
S. K. Gupta ◽  
B. D. Cullity
Keyword(s):  
Residual Stress ◽  
Silicon Powder ◽  
Lattice Parameter ◽  
Diffraction Peak ◽  
Parameter Determination ◽  
X Ray Diffraction ◽  
X Ray ◽  
Analysis Techniques ◽  
The Difference ◽  
Similar Accuracy

Since the measurement of residual stress by X-ray diffraction techniques is dependent on the difference in angle of a diffraction peak maximum when the sample is examined consecutively with its surface at two different angles to the diffracting planes, it is important that these diffraction angles be obtained precisely, preferably with an accuracy of ± 0.01 deg. 2θ. Similar accuracy is desired in precise lattice parameter determination. In such measurements, it is imperative that the diffractometer be well-aligned. It is in the context of diffractometer alignment with the aid of a silicon powder standard free of residual stress that the diffraction peak analysis techniques described here have been developed, preparatory to residual stress determinations.

Service Loading Analysis of Wind Turbine Gearbox Rolling Bearings Based on X-Ray Diffraction Residual Stress Measurements

2013 ◽  
Vol 768-769 ◽  
pp. 723-732 ◽  
Author(s):  
Jürgen Gegner ◽  
Wolfgang Nierlich
Keyword(s):  
Residual Stress ◽  
Wind Turbine ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Rolling Contact ◽  
X Ray Diffraction ◽  
Rolling Bearings ◽  
Wind Turbine Gearbox ◽  
X Ray ◽  
Stress Measurements

Rolling bearings in wind turbine gearboxes occasionally fail prematurely by so-called white etching cracks. The appearance of the damage indicates brittle spontaneous tensile stress induced surface cracking followed by corrosion fatigue driven crack growth. An X-ray diffraction based residual stress analysis reveals vibrations in service as the root cause. The occurrence of high local friction coefficients in the rolling contact is described by a tribological model. Depth profiles of the equivalent shear and normal stresses are compared with residual stress patterns and a relevant fracture strength, respectively. White etching crack failures are reproduced on a rolling contact fatigue test rig under increased mixed friction. Causative vibration loading is evident from residual stress measurements. Cold working compressive residual stresses are an effective countermeasure.

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