Hardness Limits of SiC and Si3N4 Ceramic Materials

2005 ◽  
Vol 287 ◽  
pp. 311-316 ◽  
Author(s):  
Miroslav Balog ◽  
Pavol Šajgalík ◽  
Zoltán Lenčéš ◽  
Miroslav Hnatko ◽  
Jozef Kečkéš

Nano- and macro-hardness of SiC and Si3N4 based ceramic materials prepared by liquid phase sintering were evaluated. The applied loads were 3.5 mN and 9.81 N, respectively. The measurements showed that the nano-hardness of both ceramics is substantially higher compared to the macro-hardness. The influence of solid solutions and grain boundary composition on the hardness of SiC-based ceramics was studied. The macro-hardness is strongly dependent on the grain boundary composition while the nano-hardness was nearly the same for all tested samples with different Re2O3-AlN additives. In the case of Si3N4 based ceramics the SiC nano-inclusions content was varied. As a source of SiC nanoinclusions and grain boundary phase modifierSiNC polymer precursor has been used. Nano- as well as micro-hardness increased with increasing SiC content. Present paper deals with the explanation of both results.

Author(s):  
Nancy J. Tighe

Silicon nitride is one of the ceramic materials being considered for the components in gas turbine engines which will be exposed to temperatures of 1000 to 1400°C. Test specimens from hot-pressed billets exhibit flexural strengths of approximately 50 MN/m2 at 1000°C. However, the strength degrades rapidly to less than 20 MN/m2 at 1400°C. The strength degradition is attributed to subcritical crack growth phenomena evidenced by a stress rate dependence of the flexural strength and the stress intensity factor. This phenomena is termed slow crack growth and is associated with the onset of plastic deformation at the crack tip. Lange attributed the subcritical crack growth tb a glassy silicate grain boundary phase which decreased in viscosity with increased temperature and permitted a form of grain boundary sliding to occur.


Author(s):  
J. Drennan ◽  
R.H.J. Hannink ◽  
D.R. Clarke ◽  
T.M. Shaw

Magnesia partially stabilised zirconia (Mg-PSZ) ceramics are renowned for their excellent nechanical properties. These are effected by processing conditions and purity of starting materials. It has been previously shown that small additions of strontia (SrO) have the effect of removing the major contaminant, silica (SiO2).The mechanism by which this occurs is not fully understood but the strontia appears to form a very mobile liquid phase at the grain boundaries. As the sintering reaches the final stages the liquid phase is expelled to the surface of the ceramic. A series of experiments, to examine the behaviour of the liquid grain boundary phase, were designed to produce compositional gradients across the ceramic bodies. To achieve this, changes in both silica content and furnace atmosphere were implemented. Analytical electron microscope techniques were used to monitor the form and composition of the phases developed. This paper describes the results of our investigation and the presentation will discuss the work with reference to liquid phase sintering of ceramics in general.


Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 787
Author(s):  
Ernesto Chicardi ◽  
Francisco José Gotor Martínez

In this work, a titanium–tantalum carbonitride based cermet, with cobalt as the binder phase and boron as a sintering additive, was developed by a mechanically induced self-sustaining reaction process using two different methodologies. The boron additive was added to prevent the formation of brittle intermetallic compounds generally formed during the liquid phase sintering step due to the excessive ceramic dissolution into the molten binder phase. A systematic study was carried out to understand the effects of boron addition on the nature of the phases, microstructure, and mechanical properties of cermets. With the boron addition, the formation of two different boride solid solutions, i.e., (Ti,Ta)B2 and (Ti,Ta)3B4, was observed. Moreover, the nature of the binder was also modified, from the (Ti,Ta)Co2 brittle intermetallic compound (for cermets without boron addition) to ductile and tough (Ti,Ta)Co3 and α-Co phases (for cermets with boron addition). These modifications caused, as a general trend, the increase of hardness and toughness in cermets.


2013 ◽  
Vol 813 ◽  
pp. 364-371 ◽  
Author(s):  
Qiong Zhu Huang ◽  
Gui Min Lu ◽  
Jian Guo Yu

Effect of LiCl·H2O on sintering properties of MgO prepared from natural brine from Qarhan Salt Lake, crystalline bischofite and MgCl2·6H2O(AR) was studied. The results showed that LiCl·H2O of addition exceeded 1 wt% had promoting effect on sintering of magnesia prepared from MgCl2·6H2O(AR). While 1.5 wt% LiCl·H2O was added, the bulk density of magnesia was 3.40 g/cm3, and the relative density was 95.0%. With 0.5 wt% LiCl·H2O, the bulk densities of magnesia prepared from crystalline bischofite and brine were 3.04 and 3.10 g/cm3, and the relative densities increased by 8.4% and 14.8%, respectively. The main mechanism for promoting MgO sintering with LiCl·H2O was that Li2O produced by hydrolysis solubilized in MgO to form solid solutions and oxygen vacancies which were favorable to sintering. The main reasons for promoting sintering of brine magnesia with LiCl·H2O were solid solution and liquid phase sintering, while the main reason was solid solution for magnesia from crystalline bischofite and MgCl2·6H2O(AR).


1998 ◽  
Vol 13 (3) ◽  
pp. 660-664 ◽  
Author(s):  
I. Zajc ◽  
M. Drofenik

Donor-doped BaTiO3 ceramics were prepared by adding PbO B2O3 SiO2 as a sintering aid. Semiconducting BaTiO3 was obtained at a sintering temperature of 1100 °C. The sintered samples exhibit the Positive Temperature Coefficient of Resistivity (PTCR) effect, which depends on the amount of liquid phase, the concentration of the donor-dopant, and the sintering temperature. The cold resistivity of the samples decreases when the sintering temperature increases. The increase of the grain boundary resistivity and hence of the cold resistivity at lower sintering temperatures was explained by applying the diffusion grain boundary layer model.


1996 ◽  
Vol 29 (1-3) ◽  
pp. 1-6 ◽  
Author(s):  
Jong-Kook Lee ◽  
Hidehiko Tanaka ◽  
Hwan Kim

2001 ◽  
Vol 7 (S2) ◽  
pp. 384-385
Author(s):  
B.J. Hockey ◽  
M-K. Kang ◽  
S.M. Wiederhorn ◽  
J.E. Blendell

The structure and composition of low angle grain boundaries produced in sapphire by a liquid phase sintering process were investigated by conventional and high resolution transmission electron microscopy (CTEM and HRTEM, respectively). Considering the current emphasis on producing ceramics with textured microstructures for various applications, the question of grain boundary wetting vs. dewetting has become a relevant issue to determining the microstructure development and the properties of these liquid phase sintered materials. Accordingly, the present study was designed to cover a wide range of tilt misorientations, twist misorientations, and boundary orientations.The boundaries were formed by the directed growth of two sapphire plates, both having nominal <0001>, , or surface orientations through an alumina tape-cast containing an anorthite composition glass phase. After an initial hot-pressing stage, followed by an anneal at 1600° C for 200 hours, the samples typically contained a single boundary delineated by isolated pockets of entrapped glass, Fig. 1.


Author(s):  
Yonn Kouh Simpson ◽  
C. Barry Carter

Understanding the nature of glass/crystalline interfaces is not only of fundamental scientific interest but is directly relevant to the liquid-phase sintering of polycrystalline ceramics such as α-alumina. Faceting behavior of alumina in the presence of SiO2 glass has been of much interest in the field of sintering with respect to the grain growth and the grain boundary mobility during sintering. The study of grain boundaries containing a glassy phase in alumina compacts is difficult however, since many of the TEM techniques presently available for the identification of a glassy phase at grain boundaries can give ambiguous results due to grain boundary grooving. A method for systematically studying glassy / crystalline interfaces without such ambiguity is therefore needed. Part of this study of the interaction of grain boundaries in alumina with an anorthite-based glassy phase is presented here.Previous systematic studies4 of different low-index surfaces of single crystal alumina showed that there is strong anisotropy in the faceting behavior of alumina and in the mobility of these facets in the presence of an anorthite-based glassy phase.


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