Computerized Tomography and C-Scan for Measuring Drilling-Induced Delamination in Composite Material Using Twist Drill and Core Drill

2007 ◽  
Vol 339 ◽  
pp. 16-20 ◽  
Author(s):  
H. Hocheng ◽  
Chung Chen Tsao

Delamination is one of the most concern defects in drilling of composite material. Delamination depends on the factors such as feed rate, tool geometry and wear. The mechanics of drilling composite materials has been examined along with the quality of the hole and the effect of tool design parameters. The capacity of computerized tomography (CT) showing sample cross-section in a nondestructive way made it successful in measuring the drilling-induced delamination. In the experiment, the correlation between thrust force and the measured delamination extent in use of twist drill and core drill is illustrated and compared with the known ultrasonic C-scan. It is compared with the ultrasonic technique and is demonstrated a feasible and an effective tool for the evaluation of drilling-induced delamination.

Author(s):  
Ю. Зубарев ◽  
Yu. Zubarev ◽  
А. Приемышев ◽  
A. Priyomyshev ◽  
А. Заостровский ◽  
...  

The peculiarities in polymeric composite material cutting are considered. The recommendations for use of different materials for cutters, their geometry and treatment modes are offered that allows obtaining the required quality of a product surface.


2018 ◽  
pp. 40-46
Author(s):  
N.I. Mykyievych

Introduction. Critical review of the available medical scientific sources demonstrates that despite the wide range of advantages, photopolymer composite materials have certain disadvantages. The main of those are contraction during polymerization and incomplete polymerization of the filling volume. These disadvantages cause the crevice between the direct restoration and the tooth wall, the possible discoloration can reduce tooth hardness. Some researchers recommend the application of inlays in order to prevent complications while restoring caries cavities in posterior teeth. Complete polymerization and reliable adjacency to dental tissues ensure sustainability of indirect photopolymer restoration and prevent secondary caries in restored areas. Objective. The study is aimed at raising the effectiveness of dental treatment by clinical evaluation of the quality of direct and indirect restorations made from composite materials. Methods and Materials. In order to conduct comparative clinical evaluation 90 patients with defects of coronal part of lateral teeth, aged 19-54 have been examined, who have orthognathic occlusion, don’t have dental and facial malformations or muscular and joint dysfunctions. They underwent 189 restorations of lateral teeth with cavities of O, MO, OD, MOD types due to medium or severe caries or because of dissatisfying condition of the previously inserted fillings. The patients were divided into two groups according to the method of treatment. The I (basic) group included 42 patients, who underwent 76 indirect restorations for reconstructing the defects of teeth crowns. The II (test) group included 54 patients, who underwent 113 direct restorations for reconstructing the defects of teeth crowns. Each group was subdivided into two subgroups. The patients who underwent 38 indirect restorations with photopolymer composite material Filtek Z 250 (3M ESPE) were placed in the subgroup I A, the patients who underwent 38 indirect restorations with material Charisma (Heraeus Kulzer) were placed in the subgroup I B. The patients who underwent 57 direct restorations with photopolymer composite material Filtek Z 250 (3M ESPE) were placed in the subgroup II A, the patients who underwent 56 direct restorations with material Charisma (Heraeus Kulzer) were placed in the subgroup II B. Clinical efficiency of both direct and indirect restorations was evaluated immediately after their application and then after 12 and 24 months with the help of visual and instrumental examination. When secondary caries was suspected, the target X-rays were taken with Heliodent Vario (Sirona). The evaluation was conducted according to the Ryge criteria (1998), approved by USPHS (United States Public Health Service). They include the following indicators: anatomic contour, marginal integrity and marginal coloration, secondary caries, surface texture, preservation of the restoration, restoration fracture, crevice at the edge of restoration, restoration abrasion, tooth fracture, no approximal adjacency, overhanging restoration, localized gingivitis. Results. The comparative analysis of the clinical efficiency of lateral teeth restorations made from photopolymer materials under study revealed significantly higher quality of indirect restorations (composite inlays), which demonstrated good clinical results even in long-term perspective. Only 5,3% of patients with indirect restorations (with both Filtek Z 250 and Charisma) underwent partial restoration in order to prevent further destruction. By contrast, the patients with direct restorations required the partial restoration in 7% with Filtek Z 250 and 8,9% with Charisma and needed immediate replacement of fillings in 10,5% and 17,8% correspondingly.


1975 ◽  
Vol 97 (4) ◽  
pp. 408-416 ◽  
Author(s):  
J. K. Hedrick ◽  
R. J. Ravera ◽  
J. R. Anderes

In this paper the ride quality of a vehicle traversing an elevated guideway is related directly to guideway construction tolerances and design parameters. Moreover, the construction tolerances are modeled in terms familiar to a guideway contractor. The tolerances modeled for an elevated, two-span semicontinuous, concrete guideway are: surface finish, camber deviations, pier survey errors, and pier settlement. The major design parameters relating to live-load deflection, stiffness (material and cross-section), and pier spacing are included. A general technique is presented for relating these tolerances to vehicle ride quality by means of a digital computer simulation. Various ride quality criteria are considered, including rms acceleration, acceleration spectral density, acceleration frequency decomposition, and a deterministic state space boundary. Numerical results are presented for a particular vehicle-guideway configuration and as such are valid only for the system considered. It is shown that for this system, equivalent ride quality can be maintained while adjusting the various construction tolerances. This trade-off capability allows the contractor to choose the least costly combination of tolerance parameters.


2009 ◽  
Vol 419-420 ◽  
pp. 337-340 ◽  
Author(s):  
Chung Chen Tsao ◽  
Kei Lin Kuo ◽  
I Chien Hsu ◽  
G.T. Chern

Unlike ductile metals cutting mechanism, the interfaces between fiber and matrix as a transitional layer experience mismatched deformation in machining process. In general, the most frequent operation performed on composite materials is drilling with a twist drill to generate a hole owing to their versatility and low production cost. However, delamination is one of the most common defects in drilling laminated fiber-reinforced composites and can cause a significant reduction in the load-carrying capacity of a structure. At the periphery, using such special drills as saw drill, candlestick drill and core drill, reducible to causing delamination damage than the twist drill. Experimental results indicated that the diameter ratio and feed rate have statistical and physical significance on the thrust force obtained with a core-candlestick drill.


2020 ◽  
Vol 14 (4) ◽  
pp. 26-32
Author(s):  
V. G. Khamuev

The author researched the gravitational method of separating a grain heap, in which cleaning from large and small impurities was carried out without energy consumption, with the gravity material fl ow in vertical cleaning columns along fi xed zigzag separating combs.(Research purpose) To study the gravity column operation for cleaning selection seeds and substantiate its design parameters.(Materials and methods) A prototype gravity column was developed. The author experimentally determined: the combs teeth diameter; column throughput; the possibility of a more complete separation of the seed fraction from the basic material; completeness of large impurities separation. He compared the work of the gravity column and the fl at rocking sieve. He assessed the combs jamming by the cleaned culture seeds.(Results and discussion) The author noted that on wheat cleaning at a productivity of 45.6 kilogram per hour, the yield of the "waste" fraction was 0.5 percent, a loss of 0.07 percent, and at a productivity of 227.8 kilogram per hour – 0.98 and 0.35 percent, which corresponded to the initial requirements for the main technological operations for post-harvest processing of selection seeds.(Conclusions) It was found that a gravity column for separating selection wheat seeds small impurities separated particles with high effi ciency if they diff ered from each other in thickness of at least 0.3 millimeter with a gap between the comb bars of 2.0 millimeter and a bar cross-section diameter of 0.9 millimeter. It was determined that high productivity – up to 150 kilogram per hour – was possible with a column cross-section with sides of 60 and 70 millimeter. The author revealed practically the same quality of material separation when separating small impurities using both a sieve and a gravity column.


Author(s):  
A. Aakash ◽  
S. Selvaraj

Composite materials have the great potential and widely used as building material in numerous applications. Polymer composite material obtains the necessary properties in a controlled significant degree by the selection of strands and lattice. The properties of the materials have been selected by choosing the correct proportion of matrix and reinforcements. To build the quality of the material by expanding the fiber substance of the material. In this current examination, the mechanical properties of the glass fiber and graphite is strengthened with epoxy polymer composite were considered. Here the open embellishment method was received for the manufacture of the polymer composite The mechanical properties, for example, rigidity, compression quality, sway quality and water ingestion test was resolved according to the ASTM norms. The mechanical properties were improved as the filaments support content expanded in the grid material.


2021 ◽  
Vol 22 (2) ◽  
pp. 162-171
Author(s):  
Ivan S. Mikheenko ◽  
Anatoly A. Smelik ◽  
Semen A. Yegorov ◽  
Vladislav V. Chernyak

The current trend of replacing metal alloys with composite materials in the manufacture of various types of plain bearings, sealing elements of Assembly units, anti-friction bushings, and other machine parts is very promising for the development of many industries. However, in the manufacture of composite material products by modern methods, such as extrusion, pressing, and injection molding, various types of defects characteristic of these types of processing occur, resulting in the required parameters of the quality of the working surfaces of parts are not provided. This leads to the need for additional mechanical processing the quality of which largely depends on the reliability and durability of the functioning of parts and mechanisms. The article analyzes the main parameters that affect the quality of the surface obtained during turning for metal alloys, as well as for composite materials. The method of obtaining blanks by pressing from the material under consideration was developed, the technological equipment necessary for the research was designed and manufactured, a plan was developed for conducting a full-factor experiment with the creation of a model in the Mathcad program, and an active experiment was carried out to determine the influence of cutting mode parameters on surface roughness. Given the results of the study on the basis of which conclusions about the dependence of various cutting parameters on the quality of the surface layer, defined by the nuances of turning the considered composite material, practical recommendations that will positively affect the timing and success of implementation of fabrication of parts from this material.


Robotics ◽  
2020 ◽  
Vol 9 (2) ◽  
pp. 28
Author(s):  
Jarosław Domin ◽  
Marcin Górski ◽  
Ryszard Białecki ◽  
Jakub Zając ◽  
Krzysztof Grzyb ◽  
...  

There are many reasons why engineering structures are at risk of losing their loading capacity during their long-term exploitation, which may lead to hazardous states. In such cases, structures must be strengthened. The most popular technique of strengthening is based on the use of composite materials—fiber-reinforced polymer (FRP) elements attached to the structure with the special resins. FRP elements are applied externally, often in hard to reach places, which makes it difficult to diagnose the durability and quality of such a connection. In this study, a combination of a modern thermographic method was proposed, which makes it possible to assess the degree of damage to the contact of the structure with the composite material along with the running platform (wheeled robot) equipped with a set of diagnostic sensors. The development potential of such a solution for subsequent projects was also indicated.


2011 ◽  
Vol 66-68 ◽  
pp. 528-533
Author(s):  
Chung Chen Tsao

Composites have become valuable construction materials in the aerospace, defense, automobile, and civil industries due to their superior mechanical properties. However, there are significant differences between the machining of metals and alloys and that of composites, because composites are anisotropic and inhomogeneous. Drilling with a conventional twist drill is characterized by a relatively large thrust force due to a negative rake and negligibly small cutting speed at the chisel edge. Such a large thrust force causes defects and damages the composites, leading to poor hole quality, and reduced in-service life under fatigue loads. Although significant efforts have been made to realize the thrust force of twist drill, there are few papers reporting the effect of peripheral drilling moment (torque) on delamination in drilling composite materials. In this paper, an attempt is made to develop the critical thrust of the twist drill with peripheral drilling moment using linear elastic fracture mechanics (LEFM) and energy conservation. The theoretical results agree well with the practical experience in industries.


2019 ◽  
Vol 812 ◽  
pp. 114-119
Author(s):  
Nandan Khokar ◽  
Stefan Hallström ◽  
Fredrik Winberg

Lightweight and strong composite material beams are increasingly sought to quickly, easily, and cost-effectively transport and setup a variety of constructions such as bridges, cabins/ stores/shelters, vehicles etc. For structural beams produced as conventional laminated composite materials, their weak areas tend to occur at intersections such as web-flange junctions due to absence of fibres bridging the interconnections. This drawback can however be overcome with development of profiled 3D textile reinforcements having combination architectures and constituent web-flange parts inherently mutually interconnected through fibre interlacement. In addition to general strength improvement, beams containing such novel reinforcement architectures also show increased energy absorption capability due to the mutual web-flange integration at the junctions. An ‘I’ and a ‘flanged-triangle’ cross-section beams were produced by a novel non-conventional weaving method, using carbon fibres as reinforcement, and their energy absorption capabilities were tested. These beams respectively absorbed over 50% and 300% more energy per weight in bending, compared to metal counterparts. This paper presents some relevant aspects of these innovative beams.


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