On the Development and Computational Implementation of Complex Constitutive Models and Parameters’ Identification Procedures

2013 ◽  
Vol 554-557 ◽  
pp. 936-948 ◽  
Author(s):  
Tiago Jordão Grilo ◽  
Nelson Souto ◽  
Robertt Angelo Fontes Valente ◽  
António Andrade-Campos ◽  
Sandrine Thuillier ◽  
...  
Keyword(s):  
Finite Element ◽  
Aluminum Alloys ◽  
Constitutive Model ◽  
Constitutive Models ◽  
High Strength ◽  
Model Parameters ◽  
Finite Element Code ◽  
Mapping Procedure ◽  
Computational Implementation ◽  
Constitutive Parameters

Nowadays, the automotive industry has focused its attention to weight reduction of the vehicles to overcome environmental restrictions. For this purpose, new materials, namely, advanced high strength steels and aluminum alloys have emerged. These materials combine good formability and ductility, with a high tensile strength due to a multi-phase structure (for the steel alloys) and reduced weight (for the aluminum alloys). As a consequence of their advanced performances, complex constitutive models are required in order to describe the various mechanical features involved. In this work, the anisotropic plastic behavior of dual-phase steels and high strength aluminum alloys is described by the non-quadratic Yld2004-18p yield criterion, combined with a mixed isotropic-nonlinear kinematic hardening law. This phenomenological model allows for an accurate description of complex anisotropy and Bauschinger effects of the materials, which are essential for a reliable prediction of deep drawing and springback results using numerical simulations. To this end, an efficient computational implementation is needed, altogether with an inverse methodology to properly identify the constitutive parameters to be used as numerical simulation input. The constitutive model is implemented in the commercial finite element code ABAQUS as a user-defined material subroutine (UMAT). A multi-stage return mapping procedure, which utilizes the control of the potential residual, is implemented to integrate the constitutive equations at any instant of time (pseudo-time), during a deformation process. Additionally, an inverse methodology is developed to identify the constitutive model parameters of the studied alloys. The identification framework is based on an interface program that links an optimization software and the commercial finite element code. This methodology compares experimental data with the respective results numerically obtained. The implemented optimization process aims to minimize an objective function, which defines the difference between experimental and numerical results using the Levenberg-Marquardt gradient-based optimization method. The proposed integrated approach is validated in a number of benchmarks in sheet metal forming, including monotonic and cyclic loading, with the goal to infer about the modelling of anisotropic effects.

An Inverse Procedure for Estimating the Anand Viscoplastic Constitutive Model Parameters for Copper Free-Air Ball

2015 ◽  
Author(s):  
Sai Sudharsanan Paranjothy ◽  
Ganesh Subbarayan ◽  
Dae Young Jung ◽  
Bahgat G. Sammakia
Keyword(s):  
Finite Element ◽  
Constitutive Model ◽  
Low Cost ◽  
Constitutive Models ◽  
Model Parameters ◽  
Element Analysis ◽  
Pad Cratering ◽  
Free Air ◽  
Inverse Finite Element Analysis ◽  
Force Displacement

Due to its superior mechanical and electrical properties, as well as low cost, Cu is gradually replacing Au as wire bonding material. However, since copper is a stiffer material, it requires greater bonding force, which in turn increases risk of bond pad cratering and inter-layer dielectric (ILD) fracture. A critical challenge to numerically modeling the pad cratering or ILD fracture is the availability of appropriate constitutive models for the Cu free-air balls (FAB). In this work we first present rate and temperature dependent force-displacement response of micron-sized Cu FAB characterized using a custom-built high-precision microtester. From the experimental force-displacement data, Anand viscoplastic constitutive model parameters are obtained using an inverse finite element analysis procedure, where the material parameters are iterated through an automated procedure until the finite element and experimental force-displacement responses match. The constitutive model parameters to describe the FAB behavior at low and intermediate strain rates and at high temperatures are obtained and reported in this paper.

Stochastic finite element analysis of rockfill dam considering spatial variability of dam material porosity

2019 ◽  
Vol 36 (9) ◽  
pp. 2929-2959
Author(s):  
Hui Chen ◽  
Donghai Liu
Keyword(s):  
Finite Element ◽  
Constitutive Model ◽  
Spatial Variability ◽  
Random Field ◽  
Model Parameters ◽  
Mechanical Parameters ◽  
Stochastic Finite Element ◽  
Content Type ◽  
Rockfill Dam ◽  
Stochastic Fem

Purpose The purpose of this study is to develop a stochastic finite element method (FEM) to solve the calculation precision deficiency caused by spatial variability of dam compaction quality. Design/methodology/approach The Choleski decomposition method was applied to generate constraint random field of porosity. Large-scale laboratory triaxial tests were conducted to determine the quantitative relationship between the dam compaction quality and Duncan–Chang constitutive model parameters. Based on this developed relationship, the constraint random fields of the mechanical parameters were generated. The stochastic FEM could be conducted. Findings When the fully random field was simulated without the restriction effect of experimental data on test pits, the spatial variabilities of both displacement and stress results were all overestimated; however, when the stochastic FEM was performed disregarding the correlation between mechanical parameters, the variabilities of vertical displacement and stress results were underestimated and variation pattern for horizontal displacement also changed. In addition, the method could produce results that are closer to the actual situation. Practical implications Although only concrete-faced rockfill dam was tested in the numerical examples, the proposed method is applicable for arbitrary types of rockfill dams. Originality/value The value of this study is that the proposed method allowed for the spatial variability of constitutive model parameters and that the applicability was confirmed by the actual project.

State of the Art of Constitutive Model of Concrete Materials Based on Damage Mechanics

2011 ◽  
Vol 194-196 ◽  
pp. 848-852
Author(s):  
Duo Xin Zhang ◽  
Qing Yun Wang
Keyword(s):  
Constitutive Model ◽  
Damage Mechanics ◽  
State Of The Art ◽  
Constitutive Models ◽  
Experimental Tests ◽  
Constitutive Relationship ◽  
Model Parameters ◽  
Softening Effect ◽  
Volumetric Expansion ◽  
Concrete Materials

This study centered on the development of constitutive model of the material based on damage mechanics. Volumetric expansion, unilateral behavior and softening effect have been pointed out as three difficulties during setting constitutive model of concrete, the applicable and deficiency of the existed constitutive relationship been reviewed, and the methods used to deal above difficulties were overviewed, Meanwhile, the background of existed model has been summarized and listed systematically. The development of a thermodynamic approach to constitutive model of concrete, with emphasis on the rigorous and consistency both in the formulation of constitutive models and in the identification of model parameters based on experimental tests has been potential direction of the future study, and hoped furnished basement for the elastic to plastic coupled damage mechanics constitutive model of concrete.

Numerical Studies of the Effect of Constitutive Model Parameters as Reflecting Polymer Molecular Structure on Extrudate Swell

2002 ◽  
Vol 12 (5) ◽  
pp. 252-259 ◽  
Author(s):  
Nattapong Nithi-Uthai ◽  
Ica Manas-Zloczower
Keyword(s):  
Molecular Weight ◽  
Constitutive Model ◽  
Full Range ◽  
Constitutive Models ◽  
Model Parameters ◽  
Extrudate Swell ◽  
Relaxation Spectra ◽  
Shear Rates ◽  
Swell Ratio ◽  
Numerical Predictions

Abstract PolyFlow, a software package based on the finite element method was employed to simulate the extrudate swell for polybutadiene of various molecular weight (Mw) and molecular weight distribution (MWD). We calculated the relaxation spectra for the different samples and then inserted the spectra into a standard K-BKZ constitutive model used in the numerical simulations. Accurate predictions of MWD confirm the completeness of frequency range in the oscillatory shear experimental data. In turn, the wholeness of relaxation spectra as substantiated by MWD predictions, sustain the level of confidence when using constitutive models based on these spectra. We demonstrate the importance of using the full range of relaxation spectrum rather than a short range around typical shear rates for the accuracy of the numerical predictions. We found extrudate swell ratio (ESR) to be strongly dependent on MWD and stress conditions at the die exit.

Finite element simulation of ferromagnetic shape memory alloys using a revised constitutive model

2017 ◽  
Vol 28 (19) ◽  
pp. 2853-2871 ◽  
Author(s):  
Siavash Jafarzadeh ◽  
Mahmoud Kadkhodaei
Keyword(s):  
Finite Element ◽  
Shape Memory Alloy ◽  
Constitutive Model ◽  
Shape Memory Alloys ◽  
Shape Memory ◽  
Model Parameters ◽  
Ferromagnetic Shape Memory Alloy ◽  
Ferromagnetic Shape Memory Alloys ◽  
Numerical Predictions ◽  
Ferromagnetic Shape Memory

In this article, a previously developed constitutive model for ferromagnetic shape memory alloys is phenomenologically enhanced using experimental observations. A modified phase diagram along with a method for calibration of the required model parameters is further presented. The model is implemented into a user material subroutine to equip commercial finite element software ABAQUS with the capability of simulating magneto-mechanical behaviors of ferromagnetic shape memory alloys. A combined convergence scheme is employed to solve the implicit equations. The proposed model together with the presented numerical solution is shown to be able to study shape memory effect and pseudoelasticity at different constant magnetic fields. The simulated magnetic loading/unloading cycles at different constant stresses are found to be well-fitted to the experimental findings. As a practical application of the ferromagnetic shape memory alloy coupled magneto-mechanical response, a spring actuator (a bias spring serially connected to one ferromagnetic shape memory alloy element) is investigated, and the numerical predictions are shown to be in a good agreement with available experimental results. As a novel case, geometrically graded NiMnGa elements are also introduced and are simulated with the use of this approach.

Simulation of Post Failure Response in Fiber Composites

2011 ◽  
Author(s):  
Badrinath Veluri ◽  
Henrik Myhre Jensen
Keyword(s):  
Finite Element ◽  
Steady State ◽  
Constitutive Model ◽  
Failure Mechanism ◽  
Inclination Angle ◽  
Layered Materials ◽  
Fiber Composites ◽  
Finite Element Code ◽  
Compressive Failure ◽  
Localization Of Deformation

This study focuses on the compressive failure mechanism in the form of kinkband formation in fiber composites. Taking into account the non-linearities of the constituents, a constitutive model for unidirectional layered materials has been developed and incorporated as a user material in a commercially available finite element code to study effects of kinkband inclination angle and micro-geometry on kinkband formation. The localization of deformation into a single kinkband is studied. In the post failure regime a state is reached where deformation in the kinkband gets stabilized and the kinkband broadens under steady-state conditions.

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