3-D FEM Simulation of Laser Peening Straightening for Shaft Straightness

2018 ◽  
Vol 765 ◽  
pp. 243-248
Author(s):  
Bo Yong Su ◽  
Yong Kang Zhang ◽  
Gui Fang Sun ◽  
Pei Xu ◽  
Ran Zhu ◽  
...  

The straightness is an important indicator in measuring the quality of shaft parts. Laser peening straightening (LPS) is a new mechanical method to straight the shaft through inducing residual compressive stress into the shaft surface. Compared with the traditional method, the process of laser peening correction is high efficiency and can be controlled precisely. In the present work, the mechanism of laser peening straightening for shaft straightness is revealed and a three-dimensional finite model is developed to investigate the effects of laser parameters for shaft straightness correction. The results show that the peak pressure and pulse duration should be more than 4 GPa and 8 ns when laser peening straightening is used to correct the shaft straightness. The straightening amount increases with laser power density, laser pulse duration, multiple laser peening. The maximum correction amount for shaft straightness with LPS is no more than 0.01mm.

2013 ◽  
Vol 561 ◽  
pp. 174-177
Author(s):  
Ping Fu ◽  
Hong Lei Zhang ◽  
Chuan Sheng Wang

The three-dimensional flow fields produced by the modular dual-rotor of rubber continuous plasticator were numerically simulated and analyzed by using ADINA, the FEM simulation software. So the velocity field distribution of each rotor element was shown by the simulations. Through the analysis, the double rotors rotated inward had high efficiency of pumping and plasticization. The rubber compound was subjected to the strong shearing action; squeezing action and stretch effect in the rubber plasticate process. The simulation calculation had great significance for the rotor optimizing design.


2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Shuli Sun ◽  
Jie Sui ◽  
Bin Chen ◽  
Mingwu Yuan

Meshing quality of the discrete model influences the accuracy, convergence, and efficiency of the solution for fractured network system in geological problem. However, modeling and meshing of such a fractured network system are usually tedious and difficult due to geometric complexity of the computational domain induced by existence and extension of fractures. The traditional meshing method to deal with fractures usually involves boundary recovery operation based on topological transformation, which relies on many complicated techniques and skills. This paper presents an alternative and efficient approach for meshing fractured network system. The method firstly presets points on fractures and then performs Delaunay triangulation to obtain preliminary mesh by point-by-point centroid insertion algorithm. Then the fractures are exactly recovered by local correction with revised dynamic grid deformation approach. Smoothing algorithm is finally applied to improve the quality of mesh. The proposed approach is efficient, easy to implement, and applicable to the cases of initial existing fractures and extension of fractures. The method is successfully applied to modeling of two- and three-dimensional discrete fractured network (DFN) system in geological problems to demonstrate its effectiveness and high efficiency.


Author(s):  
S Havakechian ◽  
R Greim

On the basis of their inherent favourable aerodynamic properties coupled with past progress, 50 per cent reaction stages already achieve a high efficiency level. Developments aimed at further performance enhancement entail employment of advanced design features that require a deep understanding of the flow phenomena involved and their interactions. In addition, substantial on-going efforts are needed to improve the quality of the design tools. This paper focuses on the key design issues, including advanced quasi-three-dimensional and three-dimensional design aspects. It further describes developments by the authors' company during the last decade for the design of modern reaction blading and establishment of state-of-the-art design tools.


2010 ◽  
Vol 102-104 ◽  
pp. 242-246 ◽  
Author(s):  
Fei Han ◽  
Jian Hua Mo ◽  
Xiao Hui Cui ◽  
Zai Lin Wang

Incremental sheet forming (ISF) is an innovative and highly flexible sheet metal forming process for small batch production and prototyping, but springback is a very important factor to influence the quality of incremental sheet forming. This paper investigates the springback mechanism of incremental sheet forming using numerical method. A three-dimensional elasto-plastic finite element model was established for the simulation of the incremental sheet forming process. In this model, the combination of dynamic explicit algorithm and the static implicit algorithm was proposed to calculate the whole forming process including springback. The results of numerical simulation, such as, the strain history and distribution, the stress state and distribution, etc., are discussed in details. Moreover, the results confirm that residual stress has been releasing during forming process, which reveal the peculiar springback characteristic of incremental sheet forming process.


Author(s):  
S. Khadpe ◽  
R. Faryniak

The Scanning Electron Microscope (SEM) is an important tool in Thick Film Hybrid Microcircuits Manufacturing because of its large depth of focus and three dimensional capability. This paper discusses some of the important areas in which the SEM is used to monitor process control and component failure modes during the various stages of manufacture of a typical hybrid microcircuit.Figure 1 shows a thick film hybrid microcircuit used in a Motorola Paging Receiver. The circuit consists of thick film resistors and conductors screened and fired on a ceramic (aluminum oxide) substrate. Two integrated circuit dice are bonded to the conductors by means of conductive epoxy and electrical connections from each integrated circuit to the substrate are made by ultrasonically bonding 1 mil aluminum wires from the die pads to appropriate conductor pads on the substrate. In addition to the integrated circuits and the resistors, the circuit includes seven chip capacitors soldered onto the substrate. Some of the important considerations involved in the selection and reliability aspects of the hybrid circuit components are: (a) the quality of the substrate; (b) the surface structure of the thick film conductors; (c) the metallization characteristics of the integrated circuit; and (d) the quality of the wire bond interconnections.


Author(s):  
B. Carragher ◽  
M. Whittaker

Techniques for three-dimensional reconstruction of macromolecular complexes from electron micrographs have been successfully used for many years. These include methods which take advantage of the natural symmetry properties of the structure (for example helical or icosahedral) as well as those that use single axis or other tilting geometries to reconstruct from a set of projection images. These techniques have traditionally relied on a very experienced operator to manually perform the often numerous and time consuming steps required to obtain the final reconstruction. While the guidance and oversight of an experienced and critical operator will always be an essential component of these techniques, recent advances in computer technology, microprocessor controlled microscopes and the availability of high quality CCD cameras have provided the means to automate many of the individual steps.During the acquisition of data automation provides benefits not only in terms of convenience and time saving but also in circumstances where manual procedures limit the quality of the final reconstruction.


1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.


2013 ◽  
Vol 41 (1) ◽  
pp. 60-79 ◽  
Author(s):  
Wei Yintao ◽  
Luo Yiwen ◽  
Miao Yiming ◽  
Chai Delong ◽  
Feng Xijin

ABSTRACT: This article focuses on steel cord deformation and force investigation within heavy-duty radial tires. Typical bending deformation and tension force distributions of steel reinforcement within a truck bus radial (TBR) tire have been obtained, and they provide useful input for the local scale modeling of the steel cord. The three-dimensional carpet plots of the cord force distribution within a TBR tire are presented. The carcass-bending curvature is derived from the deformation of the carcass center line. A high-efficiency modeling approach for layered multistrand cord structures has been developed that uses cord design variables such as lay angle, lay length, and radius of the strand center line as input. Several types of steel cord have been modeled using the developed method as an example. The pure tension for two cords and the combined tension bending under various loading conditions relevant to tire deformation have been simulated by a finite element analysis (FEA). Good agreement has been found between experimental and FEA-determined tension force-displacement curves, and the characteristic structural and plastic deformation phases have been revealed by the FE simulation. Furthermore, some interesting local stress and deformation patterns under combined tension and bending are found that have not been previously reported. In addition, an experimental cord force measurement approach is included in this article.


2010 ◽  
Vol 46 (4) ◽  
pp. 396-403
Author(s):  
Bing ZHAO ◽  
Zhiqiang LI ◽  
Xiuquan HAN ◽  
Jinhua LIAO ◽  
Hongliang HOU ◽  
...  

2018 ◽  
Vol 4 ◽  
pp. 3-13
Author(s):  
Yuriy Dumanskiy ◽  
Oleksandr Bondar ◽  
Oleksandr Tkachenko ◽  
Evhenii Stoliachuk ◽  
Vasilii Ermakov

In recent years, breast cancer (BC) is the most common cancer pathology and the most common cause of disability among women in developed countries. Finding the most effective ways of interaction between the patient and the doctor creates the preconditions for the necessary analysis of the treatment process from an objective and subjective point of view. Therefore, an important indicator to be taken into account is the quality of life of a patient. To compare the indicators of a comprehensive assessment of the quality of life of patients to the adverse locally advanced forms (LA) of breast cancer before and after systemic intravenous polychemotherapy (SPCTx) and selective endolymphatic polychemotherapy (ELPCTx) in neoadjuvant mode. The study was conducted on the basis of a random analysis of outpatient cards from 112 patients with LA BC T4A-DN0-3M0 who received a comprehensive antitumor treatment on the basis of the Donetsk regional antitumor center and the University Clinic of the Odessa National Medical University from 2000 to 2017, which was proposed a questionnaire at various stages of preoperative treatment. The first (control) group consisted of 65 patients (58 %) with inoperable forms of LA BC, which was performed in neoadjuvant mode by SPCTx. The second (study group) included 47 patients (42 %) with inoperable forms of LA BC, which was performed as a neoadjuvant course ELPCTx. According to the integral indicators of quality of life and quality of health between patients in the control and study groups, there was no statistically significant difference. In a detailed analysis of the indicators of symptomatic scales, the difference between the groups did not exceed the critical. Based on the results of a study conducted among patients receiving endolymphatic chemotherapy in a neoadjuvant mode, the subjective evaluations of treatment in absolute numbers have better reference values without statistical superiority. The study of the integrative indicator of quality of life and its discrete elements is an ergonomic and economical means of heuristic assessment of the health of patients in order to further develop more rational and convenient ways of solving urgent issues of modern oncology by increasing compliance and finding a compromise between the physician and the patient.


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