3D-Printing Methods for Crystalline Polyetheretherketone

2020 ◽  
Vol 869 ◽  
pp. 466-473
Author(s):  
Kamila T. Shakhmurzova ◽  
Zhanna I. Kurdanova ◽  
Artur E. Baykaziev ◽  
Azamat Zhansitov ◽  
Svetlana Khashirova

The article is a literature review on 3D-printing of crystalline polyether ether ketone by the methods of layer-by-layer deposition of molten polymer filament (FDM) and selective laser sintering (SLS). The influence of printing technological modes and material properties (fluidity, morphology, etc.) on the quality of the products is considered.

2021 ◽  
Vol 198 ◽  
pp. 109333
Author(s):  
Qiushi Li ◽  
Wei Zhao ◽  
Bingjie Niu ◽  
Yiliang Wang ◽  
Xinhui Wu ◽  
...  

Mathematics ◽  
2020 ◽  
Vol 8 (10) ◽  
pp. 1758
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Nikolaos Vaxevanidis ◽  
John Kechagias

An experimental investigation of the surface quality of the Poly-Jet 3D printing (PJ-3DP) process is presented. PJ-3DP is an additive manufacturing process, which uses jetted photopolymer droplets, which are immediately cured with ultraviolet lamps, to build physical models, layer-by-layer. This method is fast and accurate due to the mechanism it uses for the deposition of layers as well as the 16 microns of layer thickness used. Τo characterize the surface quality of PJ-3DP printed parts, an experiment was designed and the results were analyzed to identify the impact of the deposition angle and blade mechanism motion onto the surface roughness. First, linear regression models were extracted for the prediction of surface quality parameters, such as the average surface roughness (Ra) and the total height of the profile (Rt) in the X and Y directions. Then, a Feed Forward Back Propagation Neural Network (FFBP-NN) was proposed for increasing the prediction performance of the surface roughness parameters Ra and Rt. These two models were compared with the reported ones in the literature; it was revealed that both performed better, leading to more accurate surface roughness predictions, whilst the NN model resulted in the best predictions, in particular for the Ra parameter.


2011 ◽  
Vol 383-390 ◽  
pp. 6252-6257
Author(s):  
Francesco Cardaropoli ◽  
Fabrizia Caiazzo ◽  
Vincenzo Sergi

Direct Metal Selective Laser Sintering (DMSLS) is a layer-by-layer additive process for metal powders, which allows quick production of complex geometry parts. The aim of this study is to analyse the improvement of DMSLS with “EOSINT M270”, the new laser sintering machine developed by EOS. Tests were made on sintered parts of Direct Metal 20 (DM20), a bronze based powder with a mean grain dimension of 20 μm. Different properties and accuracy were evaluated for samples manufactured with three different exposure strategies. Besides mechanical properties, the manufacturing process was also examined in order to evaluate its characteristics. The quality of laser sintered parts is too affected by operator experience and skill. Furthermore, critical phases are not automatic and this causes an extension of time required for the production. Due to these limitations, DMSLS can be used for Rapid Manufacturing, but it is especially suitable to few sample series.


Materials ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 466 ◽  
Author(s):  
Yiqiao Wang ◽  
Wolf-Dieter Müller ◽  
Adam Rumjahn ◽  
Andreas Schwitalla

In this review, we discuss the parameters of fused deposition modeling (FDM) technology used in finished parts made from polyether ether ketone (PEEK) and also the possibility of printing small PEEK parts. The published articles reporting on 3D printed PEEK implants were obtained using PubMed and search engines such as Google Scholar including references cited therein. The results indicate that although many have been experiments conducted on PEEK 3D printing, the consensus on a suitable printing parameter combination has not been reached and optimized parameters for printing worth pursuing. The printing of reproducible tiny-sized PEEK parts with high accuracy has proved to be possible in our experiments. Understanding the relationships among material properties, design parameters, and the ultimate performance of finished objects will be the basis for further improvement of the quality of 3D printed medical devices based on PEEK and to expand the polymers applications.


2018 ◽  
Vol 911 ◽  
pp. 77-82
Author(s):  
Sivakoti Shyam Kumar ◽  
Rahul Chhibber ◽  
Rajeev Mehta

Polyether ether ketone (PEEK), a thermoplastic polymer with remarkable mechanical properties apart from being bio-inert and approved by Food and Drug Administration-U S (FDA), is a promising bio-material at load bearing sites such as bone implants. The major challenge in PEEK associated bio composites is its process ability. Several ways have been attempted in past and finally resolved the issue by inkjet binder customized technique and Selective Laser Sintering for PEEK composite. An alternate method is presented in this work with ingenious process ability of PEEK, a polymer replacement for bone Collagen and Hydroxyapatites, the bone reinforcement prepared from egg shells. The alternate way suggested in this work is economically attractive without significant compromise in quality of the composite prepared.


2021 ◽  
Vol 12 (2) ◽  
pp. 371-380
Author(s):  
Sally Cahyati ◽  
◽  
Haris Risqy Aziz

Rapid Prototyping (RP) is a manufacturing process that produces a 3D model CAD to be a real product rapidly by using additive manufacturing technology. In this case, the product will print layer by layer uses a 3D printer machine. The 3D printer requires slicer software to convert CAD data into data that a 3D printer machine can read. Research is done to analyze the effect of three kinds of slicer software on 3D printing objects on the accuracy and surface roughness of the product. The 3D model CAD is sliced using three different slicer software, namely Ideamaker, Repetier Host, and Cura. The slice model result from each slicer will be printed on a 3D printer machine with the same process parameters to be compared. Then the product's dimensional and surface roughness will be measured to determine the effect of each slicer on product quality. The best quality of the product reflected the most suitable slicer software for the 3D printing machine that used. The best results achieved by Cura slicer because it has resulted in small dimensional deviations (max 0,0308±0,0079) and stabile high surface roughness of the product (max 1,585+059).


2019 ◽  
Vol 114 ◽  
pp. 234-248 ◽  
Author(s):  
Sunpreet Singh ◽  
Chander Prakash ◽  
Seeram Ramakrishna

2021 ◽  
Vol 2 (2) ◽  
pp. 289-302
Author(s):  
Antreas Kantaros ◽  
Dimitrios Piromalis

Over time, the fabrication of lattice, porous structures has always been a controversial field for researchers and practitioners. Such structures could be fabricated in a stochastic way, thus, with limited control over the actual porosity percentage. The emerging technology of 3D printing, offered an automated process that did not require the presence of molds and operated on a layer-by-layer deposition basis, provided the ability to fabricate almost any shape through a variety of materials and methods under the umbrella of the ASTM terminology “additive manufacturing”. In the field of biomedical engineering, the technology was embraced and adopted for relevant applications, offering an elevated degree of design freedom. Applications range in the cases where custom-shaped, patient-specific items have to be produced. Scaffold structures were already a field under research when 3D printing was introduced. These structures had to act as biocompatible, bioresorbable and biodegradable substrates, where the human cells could attach and proliferate. In this way, tissue could be regenerated inside the human body. One of the most important criteria for such a structure to fulfil is the case-specific internal geometry design with a controlled porosity percentage. 3D printing technology offered the ability to tune the internal porosity percentage with great accuracy, along with the ability to fabricate any internal design pattern. In this article, lattice scaffold structures for tissue regeneration are overviewed, and their evolution upon the introduction of 3D printing technology and its employment in their fabrication is described.


2021 ◽  
pp. 29-35
Author(s):  
O. I. Abramushkina ◽  
M. I. Uzorina ◽  
P. V. Surikov ◽  
O. B. Ushakova

A comprehensive study of the rheological properties of ABS-plastic grades used for the manufacture of fi laments for 3D printing by the FDM method has been carried out. It is shown that under the printing temperature-speed conditions, the viscous properties of melts of different grades and activation energy of their viscous flow differ significantly. The temporal parameters of the thermal stability of melts at an elevated (250°C) temperature were determined by the rheological method. It is shown that, under printing conditions, the polymer does not undergo noticeable degradation, assessed by the change in its effective viscosity. Viscoelasticity, which determines the dimensional accuracy of products and the thickness of the deposited layer, was evaluated by the degree of swelling of the extrudate under different flow conditions. Criteria for the applicability of ABS-plastic grades for fi lament production are proposed.


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