Consolidation of Compacted Zircaloy Chips via Vacuum Arc Melting - Analysis of the Electric Arc

2005 ◽  
Vol 498-499 ◽  
pp. 258-263 ◽  
Author(s):  
C.S. Mucsi ◽  
Rubens Nunes de Faria Jr. ◽  
E. Galego ◽  
J.L. Rossi

The main objective of this work is to present the preliminary results on the analysis of the signals arising from the electrical arc, during the vacuum arc remelting of Zircaloy electrodes, aiming the automation of the fusion process. Zircaloy electrodes were made from compacted chips resultant of the machining of Zircaloy rods. The melts were performed in a prototype (vacuum arc remelting) VAR furnace under low pressure of argon and the arc was fed by a constant DC power source. Both filtered and unfiltered signals were recorded by means of a data acquisition system. The fast Fourier transforms FFT and autocorrelation integral were used as tools for data analysis. The result showed that the events occurring within the electric arc have a strong influence on the electric signals. The analysis allowed inferring that the VAR electric arc system has mainly a chaotic behaviour and sporadic periods of linear behaviour. The conclusion of this work is that a control system may be developed, based on the modelling of the non-linear behaviour of the arc, mainly chaotic. This may allow the achievement of an automatic control for the process and yield better quality products.

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 706
Author(s):  
Yue Su ◽  
Songqin Xia ◽  
Jia Huang ◽  
Qingyuan Liu ◽  
Haocheng Liu ◽  
...  

Recently, the irradiation behaviors of multi-component alloys have stimulated an increasing interest due to their ability to suppress the growth of irradiation defects, though the mostly studied alloys are limited to face centered cubic (fcc) structured multi-component alloys. In this work, two single-phase body centered cubic (bcc) structured multi-component alloys (CrFeV, AlCrFeV) with different lattice distortions were prepared by vacuum arc melting, and the reference of α-Fe was also prepared. After 6 MeV Au ions irradiation to over 100 dpa (displacement per atom) at 500 °C, the bcc structured CrFeV and AlCrFeV exhibited significantly improved irradiation swelling resistance compared to α-Fe, especially AlCrFeV. The AlCrFeV alloy possesses superior swelling resistance, showing no voids compared to α-Fe and CrFeV alloy, and scarce irradiation softening appears in AlCrFeV. Owing to their chemical complexity, it is believed that the multi-component alloys under irradiation have more defect recombination and less damage accumulation. Accordingly, we discuss the origin of irradiation resistance and the Al effect in the studied bcc structured multi-component alloys.


Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 814
Author(s):  
Yaping Bai ◽  
Meng Li ◽  
Chao Cheng ◽  
Jianping Li ◽  
Yongchun Guo ◽  
...  

In this study, Fe-25Mn-xAl-8Ni-C alloys (x = 10 wt.%, 11 wt.%, 12 wt.%, 13 wt.%) were prepared by a vacuum arc melting method, and the microstructure of this series of alloys and the in situ tensile deformation behavior were studied. The results showed that Fe-25Mn-xAl-8Ni-C alloys mainly contained austenite phase with a small amount of NiAl compound. With the content of Al increasing, the amount of austenite decreased while the amount of NiAl compound increased. When the Al content increased to 12 wt.%, the interface between austenite and NiAl compound and austenitic internal started to precipitate k-carbide phase. In situ tensile results also showed that as the content of Al increased, the alloy elongation decreased gradually, and the tensile strength first increased and then decreased. When the Al content was up to 11 wt.%, the elongation and tensile strength were 2.6% and 702.5 MPa, respectively; the results of in situ tensile dynamic observations show that during the process of stretching, austenite deformed first, and crack initiation mainly occurred at the interface between austenite and NiAl compound, and propagated along the interface, resulting in fracture of the alloy.


2017 ◽  
Vol 898 ◽  
pp. 638-642 ◽  
Author(s):  
Dong Xu Qiao ◽  
Hui Jiang ◽  
Xiao Xue Chang ◽  
Yi Ping Lu ◽  
Ting Ju Li

A series of refractory high-entropy alloys VTaTiMoAlx with x=0,0.2,0.6,1.0 were designed and produced by vacuum arc melting. The effect of added Al elements on the microstructure and mechanical properties of refractory high-entropy alloys were investigated. The X-ray diffraction results showed that all the high-entropy alloys consist of simple BCC solid solution. SEM indicated that the microstructure of VTaTiMoAlx changes from equiaxial dendritic-like structure to typical dendrite structure with the addition of Al element. The composition of different regions in the alloys are obtained by energy dispersive spectroscopy and shows that Ta, Mo elements are enriched in the dendrite areas, and Al, Ti, V are enriched in inter-dendrite areas. The yield strength and compress strain reach maximum (σ0.2=1221MPa, ε=9.91%) at x=0, and decrease with the addition of Al element at room temperature. Vickers hardness of the alloys improves as the Al addition.


Vacuum ◽  
2020 ◽  
Vol 175 ◽  
pp. 109248 ◽  
Author(s):  
X.J. Jiang ◽  
Y.Y. Zhang ◽  
N. Yang ◽  
S.Q. Wang ◽  
Q.X. Ran

2010 ◽  
Vol 139-141 ◽  
pp. 557-560
Author(s):  
Wen Bin Sheng ◽  
Chun Xue Ma ◽  
Wan Li Gu

TiAl-based alloy valves were manufactured by combining charges compressed /vacuum arc melting (VA)/ induction skull melting (ISM) procedure with permanent mold centrifugal casting method. Microstructures, compositions and mechanical properties of as-cast and hot isostatical pressed (HIPed) valves are detected. Results show that the permanent mold centrifugal casting process obviously refines the size of grain in TiAl alloy and the tensile strength of as-cast and HIPed valves are 550MPa and 580MPa at 20°C, 370MPa and 470MPa at 815°C, respectively. As-cast specimens show ~0% elongation at 20°C and 1~2% at 815°C, while HIPed ones show an elongation of 1~2% at room temperature and about 10% at 815°C. Furthermore, a 200-hour test was carried out with CA4GE-engine, which demonstrated the possibility of as-cast TiAl alloy valves for the substitution of present steel ones.


Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1456
Author(s):  
Karsten Glowka ◽  
Maciej Zubko ◽  
Paweł Świec ◽  
Krystian Prusik ◽  
Robert Albrecht ◽  
...  

Presented work was focused on obtaining new, up to our knowledge, non-described previously in the literature high entropy Co15Cr15Mo25Si15Y15Zr15 alloy to fill in the knowledge gap about the six-elemental alloys located in the adjacent to the center of phase diagrams. Material was obtained using vacuum arc melting. Phase analysis revealed the presence of a multi-phase structure. Scanning electron microscopy microstructure analysis revealed the existence of three different phases with partially dendritic structures. Chemical analysis showed that all phases consist of all six principal elements—however, with different proportions. Transmission electron microscopy microstructure analysis confirmed the presence of amorphous and nanocrystalline areas, as well as their mixture. For the studied alloy, any phase transformation and solid-state crystallization were not revealed in the temperature range from room temperature up to 1350 °C. Nanoindentation measurements revealed high nanohardness (13(2) GPa and 18(1) GPa for dendritic and interdendritic regions, respectively) and relatively low Young’s modulus (185(23) GPa and 194(9) GPa for dendritic and interdendritic regions, respectively) of the observed phases.


2008 ◽  
Vol 273-276 ◽  
pp. 637-642 ◽  
Author(s):  
Machiko Ode ◽  
N. Garimella ◽  
Muneaki Ikeda ◽  
Hideyuki Murakami ◽  
Yong Ho Sohn

Average ternary interdiffusion coefficients in Ni3Al with Ir additions have been determined using solid-to-solid diffusion couples annealed at 1200°C for 5 hours. Disc shaped alloy specimens were prepared by the vacuum arc melting at compositions of Ni-24Al, Ni-25Al, Ni-26Al, Ni-23.5Al-1Ir, Ni-24.5Al-1Ir, Ni-23Al-2Ir, Ni-23Al-2Ir, Ni-24Al-2Ir, Ni-23Al-3Ir (at.%). Surfaces of alloys were polished down to 1200 grit and diffusion couples were assembled in Si3N4 jig for initial bonding heat treatment at 1200°C for 0.5 hours. Additional diffusion anneal was carried out at 1200°C for 4.5 hours outside of Si3N4 jig so that diffusion couples can be water quenched. Concentration profiles of individual components were measured by electron probe microanalysis using pure standard of Ni, Al and Ir. Interdiffusion flux of individual component was determined directly from the experimental concentration profiles, and the moments of interdiffusion flux were examined to calculate the average ternary interdiffusion coefficients, D˜ ij k either with Al or Ni as dependent component. Calculated interdiffusion coefficients suggest that Ir-alloyed Al2O3-forming oxidation resistant coatings would be beneficial to reduce the interdiffusion flux of Ni from superalloy substrates to the coating, and reduce the interdiffusion flux of Al from the coating to the superalloy substrate.


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