Wear and Corrosion Resistance of Electroless Nickel-Boron Coated Mild Steel

2010 ◽  
Vol 638-642 ◽  
pp. 846-851 ◽  
Author(s):  
Abdoul Fatah Kanta ◽  
Véronique Vitry ◽  
Fabienne Delaunois

Nickel-boron coatings were synthesized on mild steel by the electroless deposition method. Some of the coatings were submitted to a hardening heat treatment at 400°C during 1 hour in an atmosphere containing 95% Ar and 5% H2. Uncoated steel, treated and untreated samples were submitted to the Taber abrasion test to assess their wear resistance. The wear track was then examined by SEM and roughness measurement. The Taber Wear Index of untreated samples was slightly better than that of steel but heat treated samples attained TWI as small as 13. The corrosion resistance of the samples was investigated by the way of polarization and electrochemical impedance spectroscopy (EIS) and the influence of the heat treatment was observed.

2013 ◽  
Vol 756-759 ◽  
pp. 60-63
Author(s):  
Xia Chang ◽  
Xiao Bin Zhang

Electroless nickle coating with plain and high binding force was obtained in this experiment .the samples were heat treated and diffused, then microstructure and transformation was investigated by optical microscope and scanning electron microscope. The hardness, binding force, wear and corrosion resistance are tested, the reasonable heat treatment process is gained. Hardness is increased after eletroless nickel plating and heat treatment compared with the matrix. The adhesion of sample heat treated at 400°C is highest, the weight loss and friction coefficient is lowest, the corrosion resistance is best..


Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 307 ◽  
Author(s):  
Marco Hernandez-Rodriguez ◽  
Dionisio Laverde-Cataño ◽  
Diego Lozano ◽  
Gabriela Martinez-Cazares ◽  
Yaneth Bedolla-Gil

Cobalt-based alloys are extensively used in orthopedic applications for joint replacements due to their wear and corrosion resistance. Corrosion, however, is often associated with fatigue failure in these orthopedic devices. In this study, the effect of boron addition on the corrosion behavior of CoCrMo alloys was studied using linear polarization resistance, potentiodynamic polarization curves, electrochemical impedance spectroscopy, and cyclic voltammetry. The samples were analyzed under as-cast and heat treatment conditions after 21 days of immersion in phosphate-buffered saline (PBS) solution at 37 °C. The boron addition increased the particle content, while the heat treatment promoted enlargement and even distribution of the precipitates throughout the structure. The corrosion resistance was improved by both boron and heat treatments. The best performance was observed for a heat-treated alloy having a very small amount of boron, which had an increased resistance to corrosive attack. Such behavior was attributed to the homogenized microstructure achieved by boron and heat treatment that helped to form a stable passive layer of chromium oxide which endured the 21 days of immersion.


2010 ◽  
Vol 64 ◽  
pp. 13-18 ◽  
Author(s):  
Shahin Khameneh Asl ◽  
Mohammad Reza Saghi Beyragh ◽  
Mahdi Ghassemi Kakroudi

Interest in nanomaterials has increased in recent years. This is due to the potential of size reduction to nanometric scale to provide properties of materials such as hardness, toughness, wear, and corrosion resistance. The current study is focused on WC-Co cermet coats, materials that are extensively used in applications requiring wear resistance. In this work, WC-17Co powder was thermally sprayed onto mild steel using High Velocity Oxy Fuel (HVOF) spray technique. The nanostructured specimen was produced from sprayed sample by heat-treating at 1100°C in a vacuum chamber. Their structures were studied by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Polarization and electrochemical impedance spectroscopy (EIS) tests were performed on the both types of coated samples in 3.5% NaCl solution. The amorphous phase in WC-17Co coating was transformed to crystalline phases by heat treatment at high temperatures. The heat treatment of these coatings at high temperature also resulted in partially dissolution of WC particles and formation of new crystalline phases. Generation of these phases produced the nanostructured coating with better mechanical properties. Comparative electro chemical test results showed that, the heat treatment could improve corrosion resistance of the nanostructured WC-17Co coat than the as sprayed coats.


2008 ◽  
Vol 141-143 ◽  
pp. 755-760 ◽  
Author(s):  
Antonio Forn ◽  
Isabel Espinosa ◽  
Maite T. Baile ◽  
Elisa Rupérez

Semi solid processing reduces porosity and amount of trapped gas and it allows heat treatment T6 that improves a hard anodized oxide layer. The aim of this work is to show the anodizing possibility of A356 T6 components conformed by Sub-liquidus Casting (SLC) to improve wear and corrosion resistance. This work compares the anodizing effect on tribological properties and corrosion resistance between components obtained by A6061 T6 extruded alloys and from A356 T6 produced by SLC. The effect of rounded silicon crystals on the coating formation and the fracture produced during the coating growth are described.


Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1172
Author(s):  
Magdalena Popczyk ◽  
Julian Kubisztal ◽  
Andrzej Szymon Swinarew ◽  
Zbigniew Waśkiewicz ◽  
Arkadiusz Stanula ◽  
...  

The paper presents research on evaluation of corrosion resistance of Ni-W alloy coatings subjected to heat treatment. The corrosion resistance was tested in 5% NaCl solution by the use of potentiodynamic polarization technique and electrochemical impedance spectroscopy. Characteristics of the Ni-W coatings after heat treatment were carried out using scanning electron microscopy, scanning Kelvin probe technique and X-ray diffraction. Suggested reasons for the improvement of properties of the heat treated Ni-W coating, obtained at the lowest current density value (125 mA∙cm−2), are the highest tungsten content (c.a. 25 at.%) as well as the smallest and the most homogeneous electrochemically active surface area.


Coatings ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 576
Author(s):  
Muslum Yunacti ◽  
Alexandre Mégret ◽  
Mariana Henriette Staia ◽  
Alex Montagne ◽  
Véronique Vitry

Conventional electroless nickel–boron deposits are produced using solutions that contain lead or thallium, which must be eliminated due to their toxicity. In this research, electroless nickel–boron deposits were produced in a stabilizer-free bath that does not include any toxic heavy metal. During processing, the plating rate increased from 10 to 14.5 µm/h by decreasing the concentration of the reducing agent, leading to increased bath stability. The thickness, composition, roughness, morphology, hardness, wear, and corrosion resistance of the deposits were characterized. The new deposit presents an excellent hardness of 933 ± 56 hv50, 866 ± 30 hk50, and 12 GPa from the instrumented indentation test (IIT), respectively, which are similar to that of hexavalent hard chromium coating. Moreover, by using both potentiodynamic polarization and salt spray tests it was shown that the coating presents higher corrosion resistance as compared to standard nickel-boron coatings. The new deposit exhibits properties close to those of the conventional electroless nickel–boron deposits. Therefore, it could replace them in any industrial applications.


Author(s):  
Toshiyasu Nishimura

In order to examine the application of Mo-Fe-Ti alloy for overpak, the corrosion resistance of heat-treated its alloys was investigated by Electrochemical impedance spectroscopy (EIS), Field emission scanning electron microscopy (FE-SEM), Transmission electron microscopy (TEM) and Energy dispersive X-ray analysis (EDAX). Considering the welding, the sample subjected to solution heat treatment (ST) had a single β phase and samples subjected to aging heat treatment at 600–700°C had a-phase precipitation in b-phase. EIS results showed that the corrosion resistance of the aging heat-treated samples was lower than that of the ST sample, but much higher than that of pure Ti in long term immersion test in 10% NaCl solution of pH 0.5 at 97°C which simulating the crevice solution. Laser micrographs of the aging heat-treated samples indicated that a-phase at the grain boundary and in the grain was selectively corroded and caused selective dissolution in NaCl solution. The results of TEM combined with EDAX analyses showed that there were b-phase matrix composed of 2.7 wt% of Mo and 4.8wt% of Fe, and a-phase composed of 0.7 wt% of Mo and 0.1 wt% of Fe in sample aged at 600°C. Thus, Mo-poor a-phase was selectively dissolved in in 10% NaCl solution of pH 0.5 at 97°C. In a result, the ST sample of only b-phase showed the highest resistance, and aging heat-treated samples containing a-phase (0.7 wt% of Mo) showed higher values than pure Ti in the corrosion test. Addition of Fe did not decrease the resistance of alloy in the case of ST condition. Moreover, as Fe was involved in b-phase with Mo which increased remarkably the corrosion resistance, the addition of Fe did not decrease the corrosion resistance of aging heat-treated Mo-Fe-Ti alloy. Finally, it was concluded that Mo-Fe-Ti alloy had excellent resistance for overpack in simulating underground environment.


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