Comparison of Curvature and X-Ray Methods for Measuring of Residual Stresses in Hard PVD Coatings

2011 ◽  
Vol 681 ◽  
pp. 455-460 ◽  
Author(s):  
Harri Lille ◽  
Jakub Kõo ◽  
Andre Gregor ◽  
Alexander Ryabchikov ◽  
Fjodor Sergejev ◽  
...  
Keyword(s):  
Residual Stresses ◽  
Vapour Deposition ◽  
Layer Growth ◽  
Pvd Coatings ◽  
X Ray Diffraction ◽  
Adhesion Layer ◽  
X Ray ◽  
Mechanical And Tribological Properties ◽  
Ray Methods ◽  
Intrinsic Strain

Physical Vapour Deposition and PVD coatings are designed for several applications, from industrial to biomedical. Residual stresses, arising during coating deposition, have important effect on the coating’s service life as their influence to the mechanical and tribological properties. Our aim was to investigate the residual stresses in five different PVD coatings (TiN, TiCN, TiAlN, TiAlN, nc-(AlTi) N/α -Si3N4) (presence of the Ti as adhesion layer) by the layer growing curvature method and the X-ray diffraction techniques using a plate and a strip as the substrate. Residual stresses were compressive and very large (2.98 - 7.24) GPa in all coatings and comparable in TiN, TiAlN, TiAlN coatings in the case of both methods. The magnitude of residual stresses is influenced by intrinsic strain in the case of layer growth rather than by thermal stress.

Evaluation of Residual Stresses in PVD Coatings by Means of the Curvature Method of Plate

2016 ◽  
Vol 721 ◽  
pp. 404-408 ◽  
Author(s):  
Harri Lille ◽  
Alexander Ryabchikov ◽  
Eron Adoberg ◽  
Liisa Kurissoo ◽  
Priidu Peetsalu ◽  
...  
Keyword(s):  
Residual Stresses ◽  
Physical Vapor Deposition ◽  
Metal Cutting ◽  
Cutting Tools ◽  
Layer Growth ◽  
Hard Coatings ◽  
Steel Plates ◽  
Nickel Steel ◽  
Pvd Coatings ◽  
Mechanical And Tribological Properties

Physical Vapor Deposition (PVD) coatings are primarily designed for metal cutting tools operating in extreme machining and blanking conditions. Residual stresses arising during coating deposition exert an important effect on the service life of the coating through influencing mechanical and tribological properties and adhesion. To determine macroscopic residual stresses, the conventional curvature method was used. As an application, residual stresses in four aluminum based PVD hard coatings, i.e. AlTiN, AlTiSiN, AlCrN, and AlCrSiN, were investigated in the presence of the Ti adhesion layer. Nickel steel plates and steel plates were used as the substrate. Residual stresses were compressive and high (3.0-7.5 GPa) in all coatings. Compressive stresses in coatings are desirable in cohesive tool damage as they strengthen the coating. The values of residual stresses were not significantly dependent on the angle of plate placement (parallel (0°), inclined (45°) and perpendicular (90°)) in relation to the PVD cathode in the deposition chamber. The magnitude of residual stresses is influenced by intrinsic strain at layer growth rather than by thermal stress.

scholarly journals X-ray Determination of Compressive Residual Stresses in Spring Steel Generated by High-Speed Water Quenching

Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1154
Author(s):  
Diego E. Lozano ◽  
George E. Totten ◽  
Yaneth Bedolla-Gil ◽  
Martha Guerrero-Mata ◽  
Marcel Carpio ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Residual Stresses ◽  
High Speed ◽  
Spring Steel ◽  
X Ray Diffraction ◽  
Laboratory Equipment ◽  
X Ray ◽  
Water Chamber ◽  
Hardened Case ◽  
Compressive Residual Stresses

Automotive components manufacturers use the 5160 steel in leaf and coil springs. The industrial heat treatment process consists in austenitizing followed by the oil quenching and tempering process. Typically, compressive residual stresses are induced by shot peening on the surface of automotive springs to bestow compressive residual stresses that improve the fatigue resistance and increase the service life of the parts after heat treatment. In this work, a high-speed quenching was used to achieve compressive residual stresses on the surface of AISI/SAE 5160 steel samples by producing high thermal gradients and interrupting the cooling in order to generate a case-core microstructure. A special laboratory equipment was designed and built, which uses water as the quenching media in a high-speed water chamber. The severity of the cooling was characterized with embedded thermocouples to obtain the cooling curves at different depths from the surface. Samples were cooled for various times to produce different hardened case depths. The microstructure of specimens was observed with a scanning electron microscope (SEM). X-ray diffraction (XRD) was used to estimate the magnitude of residual stresses on the surface of the specimens. Compressive residual stresses at the surface and sub-surface of about −700 MPa were obtained.

scholarly journals X-ray diffraction analysis of the structure and residual stresses of W/Cu multilayers

2006 ◽  
Vol 201 (7) ◽  
pp. 4372-4376 ◽  
Author(s):  
B. Girault ◽  
P. Villain ◽  
E. Le Bourhis ◽  
P. Goudeau ◽  
P.-O. Renault
Keyword(s):  
Residual Stresses ◽  
Diffraction Analysis ◽  
X Ray Diffraction ◽  
X Ray

Synthesis and Photoluminescence Properties of Novel SnO2 Zigzag Nanoribbons

2010 ◽  
Vol 97-101 ◽  
pp. 4213-4216
Author(s):  
Jian Xiong Liu ◽  
Zheng Yu Wu ◽  
Guo Wen Meng ◽  
Zhao Lin Zhan
Keyword(s):  
Electron Microscopy ◽  
Room Temperature ◽  
Vapour Deposition ◽  
Chemical Vapour ◽  
Photoluminescence Properties ◽  
X Ray Diffraction ◽  
X Ray ◽  
Selected Area Electron Diffraction ◽  
Transmission Electron ◽  
Ceramic Boat

Novel single-crystalline SnO2 zigzag nanoribbons have been successfully synthesized by chemical vapour deposition. Sn powder in a ceramic boat covered with Si plates was heated at 1100°C in a flowing argon atmosphere to get deposits on a Si wafers. The main part of deposits is SnO2 zigzag nanoribbons. They were characterized by means of X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM) and selected-area electron diffraction (SAED). SEM observations reveal that the SnO2 zigzag nanoribbons are almost uniform, with lengths near to several hundred micrometers and have a good periodically tuned microstructure as the same zigzag angle and growth directions. Possible growth mechanism of these zigzag nanoribbons was discussed. A room temperature PL spectrum of the zigzag nanoribbons shows three peaks at 373nm, 421nm and 477nm.The novel zigzag microstructures will provide a new candidate for potential application.

Investigation of Residual Stress/Strain and Texture in a Large Dissimilar Metal Weld Using Synchrotron Radiation and Neutrons

2013 ◽  
Vol 772 ◽  
pp. 193-199 ◽  
Author(s):  
Carsten Ohms ◽  
Rene V. Martins
Keyword(s):  
Synchrotron Radiation ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Large Scale ◽  
High Energy ◽  
X Ray Diffraction ◽  
Butt Weld ◽  
X Ray ◽  
Component Size ◽  
Thin Slice

Bi-metallic piping welds are frequently used in light water nuclear reactors to connect ferritic steel pressure vessel nozzles to austenitic stainless steel primary cooling piping systems. An important aspect for the integrity of such welds is the presence of residual stresses. Measurement of these residual stresses presents a considerable challenge because of the component size and because of the material heterogeneity in the weld regions. The specimen investigated here was a thin slice cut from a full-scale bi-metallic piping weld mock-up. A similar mock-up had previously been investigated by neutron diffraction within a European research project called ADIMEW. However, at that time, due to the wall thickness of the pipe, stress and spatial resolution of the measurements were severely restricted. One aim of the present investigations by high energy synchrotron radiation and neutrons used on this thin slice was to determine whether such measurements would render a valid representation of the axial strains and stresses in the uncut large-scale structure. The advantage of the small specimen was, apart from the easier manipulation, the fact that measurement times facilitated a high density of measurements across large parts of the test piece in a reasonable time. Furthermore, the recording of complete diffraction patterns within the accessible diffraction angle range by synchrotron X-ray diffraction permitted mapping the texture variations. The strain and stress results obtained are presented and compared for the neutron and synchrotron X-ray diffraction measurements. A strong variation of the texture pole orientations is observed in the weld regions which could be attributed to individual weld torch passes. The effect of specimen rocking on the scatter of the diffraction data in the butt weld region is assessed during the neutron diffraction measurements.

scholarly journals The Effect of Specimen Size on Residual Stresses in Friction Stir Welded Aluminum Components

2014 ◽  
Vol 996 ◽  
pp. 445-450 ◽  
Author(s):  
Wulf Pfeiffer ◽  
Eduard Reisacher ◽  
Michael Windisch ◽  
Markus Kahnert
Keyword(s):  
Residual Stresses ◽  
Specimen Size ◽  
Hole Drilling ◽  
X Ray Diffraction ◽  
X Ray ◽  
Friction Stir ◽  
Metal Parts ◽  
Hole Drilling Method ◽  
Incremental Hole Drilling ◽  
Drilling Method

Friction stir welding (FSW) is a well-known technique which allows joining of metal parts without severe distortion. Because FSW involves less heat input relative to conventional welding, it may be assumed that cutting specimens from larger friction stir welded components results in a negligible redistribution of residual stresses. The aim of the investigations was to verify these assumptions for a welded aluminum plate and a circumferentially-welded aluminum cylinder. Strain gage measurements, X-ray diffraction and the incremental hole drilling method were used.

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