Test and Simulation of Indentation and Scratch on ZnS

2013 ◽  
Vol 770 ◽  
pp. 50-53
Author(s):  
Guang Yao ◽  
Bing Guo ◽  
Chang Hao Wu

This paper discusses the grinding performance of ZnS. Its the base for ultra-precision grinding to master the mechanical properties and removal mechanism of ZnS which is an infrared material. This study determined the hardnessfracture toughness and critical grinding depth by micro-indentation test; Based on the result of nanoindentation test, constitutive model of ZnS was established and simulation of indentation and scratch were completed. Grinding removal mechanism and effect of process parameters on scratch result were explored by scratch test. It was found that test was consistent with simulation.

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 954
Author(s):  
Hailong Wang ◽  
Wenping Deng ◽  
Tao Zhang ◽  
Jianhua Yao ◽  
Sujuan Wang

Material properties affect the surface finishing in ultra-precision diamond cutting (UPDC), especially for aluminum alloy 6061 (Al6061) in which the cutting-induced temperature rise generates different types of precipitates on the machined surface. The precipitates generation not only changes the material properties but also induces imperfections on the generated surface, therefore increasing surface roughness for Al6061 in UPDC. To investigate precipitate effect so as to make a more precise control for the surface quality of the diamond turned Al6061, it is necessary to confirm the compositions and material properties of the precipitates. Previous studies have indicated that the major precipitate that induces scratch marks on the diamond turned Al6061 is an AlFeSi phase with the composition of Al86.1Fe8.3Si5.6. Therefore, in this paper, to study the material properties of the AlFeSi phase and its influences on ultra-precision machining of Al6061, an elastoplastic-damage model is proposed to build an elastoplastic constitutive model and a damage failure constitutive model of Al86.1Fe8.3Si5.6. By integrating finite element (FE) simulation and JMatPro, an efficient method is proposed to confirm the physical and thermophysical properties, temperature-phase transition characteristics, as well as the stress–strain curves of Al86.1Fe8.3Si5.6. Based on the developed elastoplastic-damage parameters of Al86.1Fe8.3Si5.6, FE simulations of the scratch test for Al86.1Fe8.3Si5.6 are conducted to verify the developed elastoplastic-damage model. Al86.1Fe8.3Si5.6 is prepared and scratch test experiments are carried out to compare with the simulation results, which indicated that, the simulation results agree well with those from scratch tests and the deviation of the scratch force in X-axis direction is less than 6.5%.


2015 ◽  
Vol 2015.51 (0) ◽  
pp. _203-1_-_203-2_
Author(s):  
Junki HOSHINO ◽  
Kyuhei MATSUDA ◽  
Osamu TAKAKUWA ◽  
Hitoshi SOYAMA

2016 ◽  
Vol 368 ◽  
pp. 138-141
Author(s):  
Martin Ovsík ◽  
Vojtech Šenkeřík ◽  
David Manas ◽  
Miroslav Maňas ◽  
Michal Stanek ◽  
...  

Cross-linking is a process in which polymer chains are associated through chemical bonds. Radiation, which penetrated through specimens and reacted with the cross-linking agent, gradually formed cross-linking (3D net), first in the surface layer and then in the total volume, which resulted in considerable changes in specimen behaviour. The aim of the experiments was to study the influence of different doses of Beta radiation to the structure and micro-mechanical properties of polypropylene filled by 30% glass fiber (PP+GF). Hard surface layers of PP+GF can be formed by radiation cross-linking by β – radiation with doses of 33, 66 and 99 kGy. Material properties created by β – radiation are measured by micro-indentation test using the DSI method (Depth Sensing Indentation). Individual radiation doses caused structural and micro-mechanical changes which have a significant effect on the final properties of the PP+GF tested. Micro-mechanical properties increased with increasing value of the dose of irradiation material (increase about 49%). The changes were examined and confirmed by X-ray diffraction.


2015 ◽  
Vol 1120-1121 ◽  
pp. 1179-1182
Author(s):  
Martin Ovsik ◽  
David Manas ◽  
Miroslav Manas ◽  
Michal Stanek ◽  
Adam Skrobak ◽  
...  

Cross-linking is a process in which polymer chains are associated through chemical bonds. This research paper deals with the possible utilization of irradiated polyamide. Influence of the intensity of irradiation on micro-indentation hardness was investigated. Material properties created by β – radiation are measured by micro-indentation test using the DSI method (Depth Sensing Indentation). Hardness increased with increasing dose of irradiation at everything samples; however results of micro-indentation test shows increasing in micro-mechanical properties of surface layer. The highest values of micro-mechanical properties were reached radiation dose of 99 kGy, when the micro-mechanical values increased by about 18%.


2014 ◽  
Vol 1025-1026 ◽  
pp. 415-418
Author(s):  
Martin Ovsik ◽  
David Manas ◽  
Miroslav Manas ◽  
Michal Stanek ◽  
Martin Reznicek ◽  
...  

The presented article deals with the research of micro-mechanical properties in the surface layer of modified Polyamide 66 filled by 30% of glass fibers. These micro-mechanical properties were measured by the Depth Sensing Indentation - DSI method on samples which were non-irradiated and irradiated by different doses of the β - radiation. Radiation doses used were 0, 15, 30 and 45 kGy for filled Polyamide 66 with the 6% cross-linking agent (triallyl isocyanurate). Individual radiation doses caused structural and micro-mechanical changes which have a significant effect on the final properties of the polyamide 66 tested. The highest values of micro-mechanical properties were reached at radiation dose of 30 kGy, when the micro-hardness values increased by about 64%. The aim of the article is to find out the influence of the radiation on the micro-hardness of the modified glass fiber-filled Polyamide 66 (PA66).


2021 ◽  
Author(s):  
Luigi Bruno ◽  
Santo Canto ◽  
Luciano Luciani

Abstract In the present work, authors have demonstrated how a localized induction heat treatment can be advantageously applied, controlled and mechanically characterized on a specific part – i.e. on steel hose fittings for hydraulic applications. More specifically, the study shows how this specific type of heat treatment facilitates the acquisition of significant localization effects on mechanical properties, and how such a treatment could act as a powerful tool for material optimization in diverse applications. The instrumented micro-indentation test was adopted as the investigation method for mechanical characterization and, due to the reduced amount of material required for the test, has the double advantage of retrieving potential spatial gradients of the mechanical properties without causing permanent damage to the entirety of analyzed parts. The measurement of both the Vickers hardness and plastic work required to make the indentation that would be necessary to quantify the strength and ductility capability of the parts’ material. In addition, a customized tensile test, based on the strains measurement obtained through an optical full-field method – i.e. Digital Image Correlation (DIC) – was developed with the aim of identifying and quantifying the correlation between the material properties attainable through a conventional tensile test and those measured by the instrumented micro-indentation test. Finally, it was demonstrated that the proposed customized tensile test, due to the localized heat treatment, is capable of retrieving potential spatial gradients of material properties.


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