Adherence Study of Diamond-Like Carbon Films Deposited on X45 CrSi 9-3 Steel with a Silicon Interlayer

2014 ◽  
Vol 802 ◽  
pp. 642-647
Author(s):  
Lânia Auxiliadora Pereira ◽  
Marcelo Brison de Mattos ◽  
Evaldo José Corat ◽  
Vladimir Jesus Trava-Airoldi
Keyword(s):  
Automotive Industry ◽  
High Hardness ◽  
Carbon Films ◽  
Low Friction ◽  
Tribological Test ◽  
Mechanical And Tribological Properties ◽  
Pulsed Dc ◽  
Deposition Parameters ◽  
Chemical Inertness ◽  
Silicon Interface

The martensitic stainless steel X45CrSi93 is widely used in the automotive industry. One way to improve its properties is the deposition of high adhesiveness DLC films, which are well known for their excellent properties such as high hardness, low friction coefficient, chemical inertness, biocompatibility and excellent wear resistance. In this work, the adhesion between substrate and film was studied, by growing silicon interfaces with different deposition parameters. The technique used for growing these films was PECVD pulsed-DC. In order to obtain information of the silicon interface formation, ionic sub-implantation simulations were performed, by the software SRIM/TRIM. Raman spectroscopy was used to verify the atomic structure of the films. Scratch tribological test was performed to study adhesion. It was observed that the mechanical and tribological properties were greatly improved with the deposition of DLC films on the silicon interface. A correlation between the residual stress and adhesion of DLC films was found.

A Study on Mechanical and Tribological Properties of Hot Pressed Al2O3/ZrO2/h-BN/TiO2 Composites

2011 ◽  
Vol 695 ◽  
pp. 417-420 ◽  
Author(s):  
Hyun Hwi Lee ◽  
Seung Ho Kim ◽  
Bhupendra Joshi ◽  
Soo Wohn Lee
Keyword(s):  
Tribological Properties ◽  
Ceramic Composite ◽  
Elevated Temperatures ◽  
Cutting Tools ◽  
High Hardness ◽  
High Melting Point ◽  
Corrosion Resistant ◽  
Mechanical And Tribological Properties ◽  
Chemical Inertness ◽  
Corrosion Resistant Coatings

Oxide ceramics such as alumina and zirconia are industrially utilized as cutting tools, a variety of bearings, biomaterials, and thermal and corrosion-resistant coatings due to their high hardness, chemical inertness, high melting point, and ability to retain mechanical strength at elevated temperatures. In this research, the effect of other ceramic additives (TiO2) and h-BN within alumina(α-Al2O3) and yttria-stabilized tetragonal (Y-TZP) composite was studied with respect to the mechanical and tribological properties. The lowest coefficient of frction of 0.45 was observed for the ZTA ceramic composite with hBN-TiO2. The highest hardness, fracture toughness and flexural strength were obtained as 15.7GPa, 5.2MPam-1/2, 712MPa, respectively.

Precision Coating of ta-C Films on Quartz Surfaces

2020 ◽  
Author(s):  
Kotaro Kawai ◽  
Yuki Hirata ◽  
Hiroki Akasaka ◽  
Naoto Ohtake
Keyword(s):  
Cutting Tools ◽  
Three Dimensional ◽  
High Hardness ◽  
Carbon Films ◽  
Vacuum Arc ◽  
High Wear Resistance ◽  
Chemical Inertness ◽  
Filtered Cathodic Vacuum Arc ◽  
Surface Morphologies

Abstract Diamond-like carbon (DLC) films have excellent properties such as high hardness, low friction coefficient, high wear resistance, chemical inertness and so on. Because DLC film is considered as an effective coating material to improve their surface properties, this films are used in various applications such as parts for automobiles engines, hard disk surfaces, cutting tools and dies, and so on. DLC films consist of a mixture of sp2 bonded carbon atoms and sp3 bonded carbon atoms. Among them, ta-C film is known as the hardest and strongest film since it mainly consists of sp3 bonded carbon atoms. One of deposition methods to form ta-C is Filtered Cathodic Vacuum Arc (FCVA). The characteristic of this method is that it is possible to remove the droplets and form a high-quality film.. However, even though lots of mechanical components which require ta-C coating have three-dimensionally shapes, it is difficult to coat ta-C film three dimensionally by using FCVA process. At present, researches on 3D deposition of amorphous carbon films on three dimensional components is still insufficient, and investigation reports on the deposition mechanism and characterization of the deposited films are even more limited. In this study, we tried to deposit films on 3D components by the FCVA method and evaluated the microstructure and surface morphologies of films. Although films were coated successfully in the entire surfaces, different properties were showed depending on the location of components. These properties were investigated by Raman spectroscopy and laser microscope.

Fluctuation Microscopy Studies of Amorphous Diamond-Like Carbon Films

2000 ◽  
Vol 6 (S2) ◽  
pp. 432-433
Author(s):  
X. Chen ◽  
J. M. Gibson ◽  
J. Sullivan
Keyword(s):  
Electronic Devices ◽  
High Hardness ◽  
Carbon Films ◽  
Optical Coatings ◽  
Diamond Like Carbon ◽  
Electron Loss ◽  
Negative Electron Affinity ◽  
Chemical Inertness ◽  
Potential Applications ◽  
Key Questions

Hydrogen-free amorphous diamond-like carbon films have stimulated great interest because of their useful properties, such as high hardness, chemical inertness, thermal stability, wide optical gap, and negative electron affinity[l]. Consequently, they may have various potential applications in mechanical and optical coatings, MEMS systems, chemical sensors and electronic devices. Amorphous diamond-like carbon films often contains significant amounts of four-fold or sp3 bonded carbon, in contrast to amorphous carbon films prepared by evaporation or sputtering which consist mostly of three-fold or sp2 bonded carbon. The ratio and the structure configurations of these three-fold and four-fold carbon atoms certainly decide the properties of these amorphous diamond-carbon films. Although the ratio of three-fold and four-fold carbon has been studied with Raman spectroscopy and electron-loss-energy spectroscopy, very little has been understood regarding key questions such as how the three-fold and the four-fold carbon atoms are integrated in the film, and what structures those three-fold carbon atoms take.

scholarly journals Multiscale frictional behaviors of sp2 nanocrystallited carbon films with different ion irradiation densities

Friction ◽  
2020 ◽  
Author(s):  
Zelong Hu ◽  
Xue Fan ◽  
Cheng Chen
Keyword(s):  
Friction Coefficient ◽  
Contact Pressure ◽  
Electron Cyclotron Resonance ◽  
Ion Irradiation ◽  
Carbon Film ◽  
High Hardness ◽  
Carbon Films ◽  
Real Contact Area ◽  
Low Friction ◽  
Plasma Sputtering

Abstract sp2 nanocrystallited carbon films with large nanocrystallite sizes, smooth surfaces, and relative high hardness were prepared with different ion irradiation densities regulated with the substrate magnetic coil current in an electron cyclotron resonance plasma sputtering system. Their multiscale frictional behaviors were investigated with macro pin-on-disk tribo-tests and micro nanoscratch tests. The results revealed that, at an ion irradiation density of 16 mA/cm2, sp2 nanocrystallited carbon film exhibits the lowest friction coefficient and good wear resistant properties at both the macroscale and microscale. The film sliding against a Si3N4 ball under a contact pressure of 0.57 GPa exhibited a low friction coefficient of 0.09 and a long wear life at the macroscale. Furthermore, the film sliding against a diamond tip under a contact pressure of 4.9 GPa exhibited a stable low friction coefficient of 0.08 with a shallow scratch depth at the microscale. It is suggested that sp2 nanocrystallites affect the frictional behaviors in the cases described differently. At the macroscale, the contact interface via the small real contact area and the sp2 nanocrystallited transfer layer dominated the frictional behavior, while the sp2 nanocrystallited structure in the film with low shear strength and high plastic resistivity, as well as the smooth surface morphology, decided the steady low nanoscratch properties at the microscale. These findings expand multiscale tribological applications of sp2 nanocrystallited carbon films.

Structural Stability of Si-O-a-C:H/Si-a-C:H Layered Systems

1996 ◽  
Vol 434 ◽  
Author(s):  
U. Müller ◽  
R. Hauert
Keyword(s):  
Structural Changes ◽  
Plasma Deposition ◽  
Temperature Stability ◽  
High Hardness ◽  
Interface Layer ◽  
Amorphous Structure ◽  
Carbon Films ◽  
Rf Plasma ◽  
Chemical Inertness ◽  
Amorphous Hydrogenated Carbon

AbstractAmorphous hydrogenated carbon films are of technological interest as protection coatings due to their special properties such as high hardness, chemical inertness, electrical insulation and infrared transparency. However, some applications still suffer from the poor thermal stability and adhesion problems of these coatings. To ensure good adhesion, especially on hardened steels and non-carbide forming substrates, an extra interlayer has to be deposited first. Often a silicon containing interlayer, Si-a-C:H for example, is used for this purpose. This Si-a-C:H interface layer was deposited by rf plasma deposition from tetramethylsilane. Then a-C:H films containing Si-O with a varying silicon content were produced from a mixture of acetylene and hexamethyldisiloxane. The structural changes upon annealing of these films were investigated using Raman spectroscopy. The analysis of the development of the different peaks upon annealing temperature reveals the transition from the amorphous structure to the more graphitic-like structure. This transition temperature increases by as much as 100°C when silicon is incorporated into the DLC film. However, when Si-O is incorporated instead of only silicon the same increase in temperature stability is observed.

Effect of Substrate Bias Voltage on the Mechanical and Tribological Properties of Low Concentration Ti-Containing Diamond Like Carbon Films

2012 ◽  
Vol 182-183 ◽  
pp. 232-236 ◽  
Author(s):  
Jin Feng Cui ◽  
Li Qiang ◽  
Bin Zhang ◽  
Xiao Ling ◽  
Jun Yan Zhang
Keyword(s):  
Bias Voltage ◽  
Carbon Films ◽  
Diamond Like Carbon ◽  
Substrate Bias ◽  
Low Friction ◽  
Substrate Bias Voltage ◽  
Mechanical And Tribological Properties ◽  
Si Substrates ◽  
Argon Mixture ◽  
Hardness Values

Ti containing hydrogenated diamond like carbon films (Ti-DLC) was deposited on Si substrates at room temperature by magnetron sputtering Ti-twin target in methane and argon mixture atmosphere via changing the substrate bias voltage. The Ti atomic concentration in the film is less than 0.57% and exists mainly in the form of metallic titanium rather than TiC, confirmed by XPS analysis. The internal compressive stress of the film decreases monotonically with the substrate bias voltage increase. However, the hardness values of the film keep at level (12 GPa) without almost any obvious change with the increase of the substrate bias voltage. Furthermore, Ti-containing DLC film prepared at -1600 V substrate bias voltage shows an extremely low wear rate (~10-9mm3/Nm) and low friction coefficient (0.09).

Friction and Wear Behavior Evaluation of DLC Films Grown in Multilayer of Carbon and Silicon

2014 ◽  
Vol 802 ◽  
pp. 392-397
Author(s):  
Patrícia Cristiane Santana da Silva ◽  
Gislene Valdete Martins ◽  
Evaldo José Corat ◽  
Vladimir Jesus Trava-Airoldi
Keyword(s):  
Friction Coefficient ◽  
Friction And Wear ◽  
Wear Behavior ◽  
High Hardness ◽  
Low Friction ◽  
Dlc Coatings ◽  
Hard Materials ◽  
Dc Discharge ◽  
Pulsed Dc ◽  
Pulsed Dc Discharge

Excellent tribological properties of hard materials surface are desirable in several sectors of industry. Diamond-like carbon (DLC) coatings are well known for their low friction, excellent wear resistance, and high hardness. In this work, DLC films were deposited on AISI M2 steel using a modified PECVD pulsed-DC discharge. Multilayer of carbon and silicon were grown, alternately. Samples were produced with different layer thickness for carbon and silicon, and the same parameters for each material layer, in order to investigate friction coefficient in each layer, evaluate rate deposition variation and the gradient behavior of different layers. Raman spectroscopy was used to verify the structural arrangement of carbon atoms. The films were also characterized by scanning electron microscopy and EDX. Tribological tests were performed to observe adhesion between layers and substrate, friction, and wear. The results showed the variation of friction coefficient and that deposition rate declines when increasing number of layers.

Mirror-Like Surface Finishing of PCD by Fixed Abrasive Polishing

2016 ◽  
Vol 874 ◽  
pp. 139-144
Author(s):  
Keishi Yamaguchi ◽  
Minoru Ota ◽  
Kai Egashira ◽  
Hirotaka Miwa ◽  
Yoshiaki Onchi ◽  
...  
Keyword(s):  
Polycrystalline Diamond ◽  
High Hardness ◽  
Machining Process ◽  
Surface Finishing ◽  
High Wear Resistance ◽  
Low Friction ◽  
High Chemical ◽  
Mechanical Parts ◽  
Chemical Inertness ◽  
Fixed Abrasive

Polycrystalline diamond (PCD) has excellent properties such as high hardness, high chemical inertness, high wear resistance and a low friction coefficient. Thus, it has been expected to be applied to used in various mechanical parts such as sliding parts. However, diamond is difficult to machine owing to its high hardness and chemical inertness. Therefore, a highly efficient and high-quality machining process is required for PCD. In this study, the authors developed fixed abrasive polishing tools for the mirror-like surface finishing of PCD that contain mechanochemical abrasive grains with diamond grains. As a result of fixed abrasive polishing experiments, it was clarified that a mirror-like surface can be obtained by fixed abrasive polishing using a tool containing SiO2 and diamond abrasives. Moreover, it was found that the removal efficiency can be increased under a high-temperature condition.

scholarly journals Key Role of Transfer Layer in Load Dependence of Friction on Hydrogenated Diamond-Like Carbon Films in Humid Air and Vacuum

Materials ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1550 ◽  
Author(s):  
Yunhai Liu ◽  
Lei Chen ◽  
Bin Zhang ◽  
Zhongyue Cao ◽  
Pengfei Shi ◽  
...  
Keyword(s):  
Applied Load ◽  
Carbon Films ◽  
Diamond Like Carbon ◽  
Low Friction ◽  
Transfer Layer ◽  
Humid Air ◽  
Friction Mechanism ◽  
Sharp Drop ◽  
Practical Applications ◽  
Load Dependence

The friction of hydrogenated diamond-like carbon (H-DLC) films was evaluated under the controlled environments of humid air and vacuum by varying the applied load. In humid air, there is a threshold applied load below which no obvious friction drop occurs and above which the friction decreases to a relatively low level following the running-in process. By contrast, superlubricity can be realized at low applied loads but easily fails at high applied loads under vacuum conditions. Further analysis indicates that the graphitization of the sliding H-DLC surface has a negligible contribution to the sharp drop of friction during the running-in process under both humid air and vacuum conditions. The low friction in humid air and the superlow friction in vacuum are mainly attributed to the formation and stability of the transfer layer on the counterface, which depend on the load and surrounding environment. These results can help us understand the low-friction mechanism of H-DLC film and define optimized working conditions in practical applications, in which the transfer layer can be maintained for a long time under low applied load conditions in vacuum, whereas a high load can benefit the formation of the transfer layer in humid air.

scholarly journals Robust low friction performance of graphene sheets embedded carbon films coated orthodontic stainless steel archwires

Friction ◽  
2021 ◽  
Author(s):  
Zonglin Pan ◽  
Qinzhao Zhou ◽  
Pengfei Wang ◽  
Dongfeng Diao
Keyword(s):  
Stainless Steel ◽  
Friction Coefficient ◽  
Orthodontic Treatment ◽  
Artificial Saliva ◽  
Carbon Film ◽  
Carbon Films ◽  
Graphene Sheets ◽  
Substrate Bias ◽  
Low Friction ◽  
Substrate Bias Voltage

AbstractReducing the friction force between the commercial archwire and bracket during the orthodontic treatment in general dental practice has attracted worldwide interest. An investigation on the friction and wear behaviors of the uncoated and carbon film coated stainless steel archwires running against stainless steel brackets was systematically conducted. The carbon films were prepared at substrate bias voltages from +5 to +50 V using an electron cyclotron resonance plasma sputtering system. With increasing substrate bias voltage, local microstructures of the carbon films evolved from amorphous carbon to graphene nanocrystallites. Both static and stable friction coefficients of the archwire-bracket contacts sliding in dry and wet (artificial saliva) conditions decreased with the deposition of carbon films on the archwires. Low friction coefficient of 0.12 was achieved in artificial saliva environment for the graphene sheets embedded carbon (GSEC) film coated archwire. Deterioration of the friction behavior of the GSEC film coated archwire occurred after immersion of the archwire in artificial saliva solution for different periods before friction test. However, moderate friction coefficient of less than 0.30 sustained after 30 days immersion periods. The low friction mechanism is clarified to be the formation of salivary adsorbed layer and graphene sheets containing tribofilm on the contact interfaces. The robust low friction and low wear performances of the GSEC film coated archwires make them good candidates for clinical orthodontic treatment applications.

Sign in / Sign up

Export Citation Format

Share Document