Optimal Design Analysis of the Thickness of Shrink-Fit Holder

2016 ◽  
Vol 836-837 ◽  
pp. 359-366
Author(s):  
Hou Ming Zhou ◽  
Bo Liu ◽  
Wen Yi Luo ◽  
Gao Feng Zhang ◽  
You Hang Zhou ◽  
...  
Keyword(s):  
Thermodynamic Properties ◽  
Cutting Force ◽  
Contact Pressure ◽  
Contact Stress ◽  
Cutting Tool ◽  
Equivalent Stress ◽  
Tool Holder ◽  
Finite Element Software ◽  
Stress And Deformation ◽  
Shrink Fit

A calculation scheme to gain the relationship between the thickness of shrink-fit holder and thermodynamic properties. Based on the theoretical analysis of fitting molder between shrink-fit holder and tool, then the thermodynamic properties of the shrink-fit holder and cutting tool such as contact pressure, equivalent stress and deformation are analyzed at different thickness of shrink-fit holder in static, under cutting force and inducting heating by using the finite element software ANSYS. The results show that the total contact pressure and maximum equivalent stress increased and the minimum thermal displacement difference decreased with the increase of holder thickness. Under the action of cutting force, the contact stress on the tool holder no longer uniformed and the maximum contact stress significantly increased, cutting tool also deformed. Finally a method to determine the reasonable holder thickness is given and it has a practical guiding significance for the design and selection of the shrink-fit tool holder.

Comparison of Different FEM Software in Terms of Hot Ultrasonic Assisted Machining Technique

2019 ◽  
Vol 972 ◽  
pp. 203-207
Author(s):  
Mehmet Alper Sofuoğlu ◽  
Melih Cemal Kuşhan ◽  
Sezan Orak
Keyword(s):  
Experimental Study ◽  
Finite Element ◽  
Cutting Force ◽  
Cutting Tool ◽  
Tool Temperature ◽  
Hastelloy X ◽  
Effective Stresses ◽  
Finite Element Software ◽  
Ultrasonic Assisted ◽  
Ultrasonic Assisted Machining

In this study, hot ultrasonic assisted machining of Hastelloy-X material was compared using two different finite element software (DEFORM and AdvantEdge). The results obtained from the two software were compared in terms of maximum cutting tool temperature, average cutting force and maximum effective stresses. The simulations were performed in 2D. The results obtained from the two software were compared with the experimental study in terms of maximum cutting tip temperatures.

Three-axial cutting force measurement in micro/nano-cutting by utilizing a fast tool servo with a smart tool holder

CIRP Annals ◽  
2021 ◽  
Author(s):  
Yuan-Liu Chen ◽  
Fuwen Chen ◽  
Zhongwei Li ◽  
Yang Zhang ◽  
Bingfeng Ju ◽  
...  
Keyword(s):  
Cutting Force ◽  
Force Measurement ◽  
Fast Tool Servo ◽  
Tool Holder ◽  
Cutting Force Measurement

scholarly journals Structural Behavior of Prefabricated Ecological Grid Retaining Walls and Application in a Highway in China

Symmetry ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 746
Author(s):  
Xinquan Wang ◽  
Cong Zhu ◽  
Hongguo Diao ◽  
Yingjie Ning
Keyword(s):  
Retaining Wall ◽  
Contact Point ◽  
Retaining Walls ◽  
Wall Structure ◽  
Soil Arching ◽  
Finite Element Software ◽  
Study Results ◽  
Stress And Deformation ◽  
Asymmetrical Condition ◽  
Construction Efficiency

The retaining wall is a common slope protection structure. To tackle the current lack of sustainable and highly prefabricated retaining walls, an environmentally friendly prefabricated ecological grid retaining wall with high construction efficiency has been developed. Due to the asymmetrical condition of the project considered in this paper, the designed prefabricated ecological grid retaining wall was divided into the excavation section and the filling section. By utilizing the ABAQUS finite element software, the stress and deformation characteristics of the retaining wall columns, soil, anchor rods, and inclined shelves in an excavation section, and the force and deformation relationships of the columns, rivets, and inclined shelves in three working conditions in a filling section were studied. The study results imply that the anchor rods may affect the columns in the excavation section and the stress at the column back changes in an M-shape with height. Moreover, the peak appears at the contact point between the column and the anchor rod. The displacement of the column increases slowly along with the height, and the column rotates at its bottom. In the excavation section, the stress of the anchor rod undergoes a change at the junction of the structure. The inclined shelf is an open structure and is very different from the retaining plate structure of traditional pile-slab retaining walls. Its stress distribution follows a repeated U-shaped curve, which is inconsistent with the trend of the traditional soil arching effect between piles, which increases first and then decreases. For the retaining wall structure in the filling section, the numerical simulated vehicle load gives essentially consistent results with the effects of the equivalent filling on the concrete column.

Surface Roughness and Cutting Force Components Evaluation in Hard Turning by Differently Shaped Cutting Tools

2016 ◽  
Vol 862 ◽  
pp. 26-32 ◽  
Author(s):  
Michaela Samardžiová
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Hard Turning ◽  
Cutting Tool ◽  
Single Point ◽  
Machining Process ◽  
Tool Geometry ◽  
Machined Surface ◽  
Cutting Force Components ◽  
Force Components

There is a difference in machining by the cutting tool with defined geometry and undefined geometry. That is one of the reasons of implementation of hard turning into the machining process. In current manufacturing processes is hard turning many times used as a fine finish operation. It has many advantages – machining by single point cutting tool, high productivity, flexibility, ability to produce parts with complex shapes at one clamping. Very important is to solve machined surface quality. There is a possibility to use wiper geometry in hard turning process to achieve 3 – 4 times lower surface roughness values. Cutting parameters influence cutting process as well as cutting tool geometry. It is necessary to take into consideration cutting force components as well. Issue of the use of wiper geometry has been still insufficiently researched.

Experimental and Theoretical Study of the Contact Mechanics of Five Total Knee Joint Replacements

1995 ◽  
Vol 209 (4) ◽  
pp. 225-231 ◽  
Author(s):  
T Stewart ◽  
Z M Jin ◽  
D Shaw ◽  
D D Auger ◽  
M Stone ◽  
...  
Keyword(s):  
Plastic Deformation ◽  
Knee Joint ◽  
Contact Pressure ◽  
Contact Stress ◽  
Linear Elasticity ◽  
Contact Area ◽  
Elasticity Analysis ◽  
Joint Replacements ◽  
Total Knee ◽  
Maximum Contact

The tibio-femoral contact area in five current popular total knee joint replacements has been measured using pressure-sensitive film under a normal load of 2.5 kN and at several angles of flexion The corresponding maximum contact pressure has been estimated from the measured contact areas and found to exceed the point at which plastic deformation is expected in the ultra-high molecular weight polyethylene (UHMWPE) component particularly at flexion angles near 90°. The measured contact area and the estimated maximum contact stress have been found to be similar in magnitude for all of the five knee joint replacements tested. A significant difference, however, has been found in maximum contact pressure predicted from linear elasticity analysis for the different knee joints. This indicates that varying amounts of plastic deformation occurred in the polyethylene component in the different knee designs. It is important to know the extent of damage as knees with large amounts of plastic deformation are more likely to suffer low cycle fatigue failure. It is therefore concluded that the measurement of contact areas alone can be misleading in the design of and deformation in total knee joint replacements. It is important to modify geometries to reduce the maximum contact stress as predicted from the linear elasticity analysis, to below the linear elastic limit of the plastic component.

Numerical Simulation for Residual Stress and Deformation of Surface Welding on Membrane Water-Wall

2014 ◽  
Vol 490-491 ◽  
pp. 594-599
Author(s):  
Fan Ling Meng ◽  
Ai Guo Liu
Keyword(s):  
Residual Stress ◽  
Great Influence ◽  
Residual Deformation ◽  
Welding Residual Stress ◽  
Finite Element Software ◽  
Welding Sequence ◽  
Surface Welding ◽  
Stress And Deformation ◽  
Welding Sequences ◽  
Residual Stress And Deformation

Automatic MIG was adopted to weld Inconel 625 alloy on 20 G Membrane Waterwall, which can improve the capacities of high temperature corrosion resistance and wear resistance. To study the influence of Membrane Waterwall surface welding sequences on residual stress and residual deformation, this paper utilized finite element software ABAQUS and segmented moving heat source model to simulate the sequence welding, balanced welding from the middle to sides, balanced welding from sides to the middle, balanced skip welding from middle to sides and balanced skip welding from sides to the middle and studied their residual stresses and deformations. The simulation results indicated that there was a great influence of welding sequences on the residual stress and deformation. The optimal welding sequence was balanced skip welding from middle to sides and balanced skip welding from sides to the middle, which could change the stress distribution, decrease the welding residual stress by 17%, realize the even deformation of the whole welding section and decrease the bending deformation by 50%.

High-Speed Capturing of Stress Distribution of Workpiece under Ultrasonically Assisted Cutting Condition

2014 ◽  
Vol 1017 ◽  
pp. 747-752
Author(s):  
Hiromi Isobe ◽  
Keisuke Hara
Keyword(s):  
Stress Distribution ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Tool ◽  
Light Emission ◽  
Cutting Speed ◽  
Cutting Condition ◽  
Photoelastic Method ◽  
Intermittent Cutting ◽  
Ultrasonic Vibration Cutting

This paper reports the stress distribution inside the workpiece under ultrasonic vibration cutting (UVC) condition. Many researchers have reported the improvement of tool wear, burr generation and surface integrity by reduction of time-averaged cutting force under UVC condition. However general dynamometers have an insufficient frequency band to observe the processing phenomena caused by UVC. In this paper, stress distribution inside the workpiece during UVC was observed by combining the flash light emission synchronized with ultrasonically vibrating cutting tool and the photoelastic method. Instantaneous stress distribution during UVC condition was observed. Because UVC induced an intermittent cutting condition, the stress distribution changed periodically and disappeared when the tool leaved from the workpiece. It was found that instantaneous maximum cutting force during UVC condition was smaller than quasi-static cutting force during conventional cutting when the cutting speed was less than 500 mm/min.

scholarly journals Preparation and cutting performance of nano-scaled Al2O3-coated micro-textured cutting tool prepared by atomic layer deposition

2021 ◽  
Vol 40 (1) ◽  
pp. 77-86
Author(s):  
Siwen Tang ◽  
Pengfei Liu ◽  
Zhen Su ◽  
Yu Lei ◽  
Qian Liu ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Atomic Layer Deposition ◽  
Cutting Force ◽  
Cutting Tool ◽  
Orthogonal Cutting ◽  
Cutting Tools ◽  
Atomic Layer ◽  
Cutting Performance ◽  
Cutting Test ◽  
Layer Deposition

Abstract Al2O3 nano-scaled coating was prepared on micro-textured YT5 cemented carbide cutting tools by atomic layer deposition ALD. The effect of Al2O3 nano-scaled coating, with and without combined action of texture, on the cutting performance was studied by orthogonal cutting test. The results were compared with micro-textured cutting tool and YT5 cutting tool. They show that the micro-texture and nano-scaled Al2O3 coated on the micro-texture both can reduce the cutting force and friction coefficient of the tool, and the tools with nano-scaled Al2O3 coated on the micro-texture are more efficient. Furthermore, the friction coefficient of the 100 nm Al2O3-coated micro-texture tool is relatively low. When the distance of the micro-pits is 0.15 mm, the friction coefficient is lowest among the four kinds of pit textured nanometer coating tools. The friction coefficient is the lowest when the direction of the groove in strip textured nanometer coating tool is perpendicular to the main cutting edge. The main mechanism of the nanometer Al2O3 on the micro-textured tool to reduction in cutting force and the friction coefficient is discussed. These results show that the developed tools effectively decrease the cutting force and friction coefficient of tool–chip interface.

Sign in / Sign up

Export Citation Format

Share Document