Foamer Influence on the Foam Concrete Properties Obtained in the High-Speed Foam Generator

2016 ◽  
Vol 870 ◽  
pp. 163-168 ◽  
Author(s):  
N.A. Mashkin ◽  
E.A. Bartenjeva

Recently, there has been an increasing interest to the production of the non-autoclaved aerated concrete. It has a number of advantages in comparison with other materials: low power consumption of manufacturing, high fire resistance, environmental safety, bio persistence, as well as excellent insulation properties. However, its production involves a number of problems: insufficient ultimate strength, high shrinkage, high susceptibility to the parameters of technology, and the quality of raw materials. It is a well known fact that the formation of the foam concrete structure and its main running abilities are affected not only by the mortar part, but also by the chemical nature of the foaming additive, its basic physical and chemical characteristics, as well as by the parameters of foam, produced on its basis.The paper contains an assessment of availability of the technical foam production for manufacturing of the heat-insulated constructional foam at a high-speed cavitation plant involving use of fly ash from the Central heating and power plant. We used the protein and synthetic foaming agents for the work. The authors investigated the influence of process-dependent parameters of a laboratory plant on the technical foam density and foam stability coefficient in the cement paste. The physical and mechanical properties of the non-autoclaved aerated concrete produced with investigated foams are defined. The non-autoclaved aerated concrete samples with physical and mechanical properties allowing its use in production are produced.

Buildings ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 60
Author(s):  
Abdul Rahman Rafiza ◽  
Ahmad Fazlizan ◽  
Atthakorn Thongtha ◽  
Nilofar Asim ◽  
Md Saleh Noorashikin

The application of AAC has increased considerably in Malaysia since the 1990s. The usage of AAC has some advantages, but it also has negative environmental impacts since rejected concrete will become landfill. This study aimed to use AAC waste powder as a material that would partially replace the sand content to produce a new form of Autoclaved Aerated Concrete (AAC). The physical and mechanical properties of the newly developed AAC were investigated. This paper presents improved mechanical and physical properties of the new form of recycled AAC concrete. Besides these improvements, using recycled AAC could lower production costs. Furthermore, the usage of this recycled waste powder is both economically and environmentally advantageous. This study found that when recycled AAC was substituted for sand, AAC with a fine recycled powder content of 30% had a compressive strength that was around 16% higher than conventional AAC and between 29% and 156% higher than any value attained utilizing an industrial waste product. This study also confirmed that the greater strength could be identical to a higher tobermorite phase and that the recycled AAC surface showed a finer crystalline morphology.


Author(s):  
Роман Шорстов ◽  
Roman Shorstov

The article discusses the possibility of regulation by changing the amount of aluminum paste, the temperature of the mixing water and the sides of mold for the expansion of molding sand of autoclaved aerated concrete. Also, the achievement of a given maximum temperature of the array, which determines the nature of the pore structure and physico-mechanical properties of products. Mathematical models for optimizing the physicomechanical properties of autoclaved aerated concrete by regulating technological and prescription parameters are obtained using the method of mathematical planning of an experiment. It is established, optimal parameters are the mixing water temperature of 40 ... 45 ° C, the amount of aluminum paste - 0.6% of the binder mass, the temperature of the sides of the form 85 ... 90 ° C, which creates favorable conditions for the expansion of the gas-concrete mixture and the combination of pore formation and set-up structural strength of the array, allowing to obtain an optimal porous structure with smaller and uniform porosity with a sufficiently low density and high strength


2021 ◽  
Vol 1023 ◽  
pp. 141-146
Author(s):  
Inzhu Mukangali ◽  
Chang Seon Shon ◽  
Kirill Kryzhanovskiy ◽  
Di Chuan Zhang ◽  
Jong Ryeol Kim

This paper investigates the combined effect of waste soda-lime glass sand and glass fiber on the physical and mechanical properties of none-autoclaved aerated concrete (NAAC). The use of both soda-lime glass sand and glass fiber can provide silica-rich materials in the aerated concrete and can enable the elimination of an autoclaved curing by enhancing the physical and mechanical properties in aerated concrete. In this study, a total of six mixture proportions were designed to evaluate these properties in NAAC. The mixture parameters included the partial substitutions of normal sand with soda-lime glass sand (0%, 15%, and 30%) and glass fiber (1%, 2%, and 3%). A series of tests were conducted to determine density, absorption, porosity, and both compressive and flexural strengths of the NAAC. Test results present that the increase of glass sand content leads to the increasing of both compressive and flexural strengths. Moreover, the combination of the use of glass sand with glass fiber also increases the strength up to 2 times (the mixture of 30% glass sand and 3% glass fiber). Furthermore, test results indicate the relatively good relationship between the density, porosity, and of NAAC with good accuracy.


2019 ◽  
Vol 7 (2) ◽  
Author(s):  
Dendi Prayoga ◽  
. Dirhamsyah ◽  
. Nurhaida

This research aimed to examine the physical and mechanical properties of particle boards based on the composition of raw materials and adhesive content and know the treatment of the composition of raw materials and the best adhesive content and meet the standard JIS A 5908-2003. The research was conducted at Wood Workshop Laboratory, Wood Processing Laboratory Faculty of Forestry,Tanjungpura University and Laboratory of PT. Duta Pertiwi Nusantara Pontianak. The adhesive used is Urea Formaldehyde with 52% Solid Content. Comparison of the composition of rice husks and sengon varies namely rice husk 50%: sengon 50%, rice husk 60%: sengon 40% and rice husk 70%: sengon 30%  and variations in the levels of UF adhesives, namely 14% and 16%, with target density 0,7 gr/cm3. The particleboard was 30 cm x 30 cm x 1 cm Pressing at temperature 140oC for 8 minutes, with  pressure of 25 kg/cm2. The research results of the study of density and moisture content meet the standards JIS A 5908-2003. The best particle values of rice husk and sengon  with composition a ratio of  rice husk 50%: sengon 50% , 16% adhesive content  16%, with density value of  0,7072 gr/cm3, moisture content 9,1949 %, thick development 12,3210 %, water absorption 68,8270 %, MOE 12110,7273 kg/cm2, MOR 161,0025 kg/cm2, firmness sticky 1,9320 kg/cm2, screw holding strength 62,3124 kg.Keywords : adhesive, composition, particle board, rice husk, sengon


2019 ◽  
Vol 7 (1) ◽  
Author(s):  
Ridho Pratama ◽  
M Dirhamsyah ◽  
. Nurhaida

This study aims to examine the physical and mechanical properties of gypsum board from Acacia mangium Willd wood waste based on gypsum content and wood powder size. This study refers to the JIS A 5417-1992 standard. This research were conducted at Wood Work Shop laboratory for the preparation of raw materials, Wood Technology laboratory Faculty of Forestry for board making and testing the physical properties of gypsum boards, and  PT. Duta Pertiwi Nusantara laboratory to test the mechanical properties of the gypsum board. The material used is  A. mangium W. Wood powder, gypsum flour, water and borax. The study uses Factorial Completely Randomized Design (CRD) with two factors, namely factor A (gypsum content) which consists of gypsum content of 400%, 500% and 600% of the weight of A. mangium W. wood powder, and factors B (wood powder size) consists of 20 mesh passes 40 mesh retained and 40 mesh passes 60 mesh retained. The results showed that the density (600% gypsum content of 40 and 60 mesh retained wood powder size), moisture content, thickness swelling, MOE (600% gypsum content of 40 and 60 mesh retained wood powder size) fulfill JIS A5417-1992 standard. The best gypsum board is gypsum board with gypsum content of 600% with a wood powder size is 40 mesh.Keyword: Acacia mangium, gypsum board, gypsum content, wood powder size.


2020 ◽  
Vol 83 (1) ◽  
pp. 57-65
Author(s):  
Abdullah Abdulsalam Al-Shwaiter ◽  
Hanizam Awang

Since the foam concrete is delicate, it is important to carefully choose the additives, such as superplasticiser (SP), to be used in this type of concrete. The effect of using different types and percentages of SP on the performance of foam concrete with target density of 1500±50 kg/m3 has been investigated in this study. A sustainable material, Palm Oil fuel ash (POFA), used as a sand replacement at a level of 20% by weight. Five types of SP have been used in this study, including Sulphonated polymer-based, selected synthetic and organic polymers-based and three Polycarboxylate ether-based (PCE). Different SP contents (0.0%, 1.0% and 2.0%) have been used as a ratio of cement weight. Workability, consistency, foam stability and mechanical properties were investigated. The results showed that types and quantity of SP have a significant effect on the different properties of the foam concrete. Workability, compression strength and tension strength improved remarkably for most specimens. The use of 2% SP4, a PCE SP, showed superior workability, compression strength and tensile strength with acceptable stability.


ce/papers ◽  
2018 ◽  
Vol 2 (4) ◽  
pp. 215-221
Author(s):  
Fumiaki Matsushita ◽  
Kouichi Imasawa ◽  
Sumio Shibata ◽  
Masatoshi Horiguchi

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