Development of a Novel Shell Shaping Method with CFRTP: Forming Experiment Using Localized Heating in Processing Point

2016 ◽  
Vol 874 ◽  
pp. 40-45 ◽  
Author(s):  
Tatsuki Ikari ◽  
Hidetake Tanaka ◽  
Naoki Asakawa
Keyword(s):  
3D Printing ◽  
Local Heating ◽  
Heating System ◽  
Shell Shape ◽  
Manufacturing Method ◽  
Localized Heating ◽  
Light Curing ◽  
Injection Molded ◽  
Equivalent Strength ◽  
Processing Point

Currently, 3D printing has been attracting attention as a new method of prototyping and manufacturing. However, in the case of molding of the shell shaped resin, products by the additive manufacturing method has low strength of the interlayer adhesion and low stiffness of the light curing resin. For these reasons it is difficult to achieve the equivalent strength to injection-molded products.In study, in order to improve the strength of shell shape 3D printing, the authors propose a novel forming method by means of CFRTP and a forming system based on CAD data with local heating system, which can maintain the target formable temperature by a feedback control system was developed.

The Analysis of Radial Deformation on Annular Local Heating Processed Pipe. Study of fitted pipe's manufacturing method due to annular local heating process (Report 2).

1995 ◽  
Vol 13 (4) ◽  
pp. 619-627
Author(s):  
Toshiaki Araki ◽  
Hisao Hasegawa ◽  
Takeshi Yamada ◽  
Hiroyuki Matsumura ◽  
Kazuhiro Aoyama ◽  
...  
Keyword(s):  
Local Heating ◽  
Heating Process ◽  
Radial Deformation ◽  
Manufacturing Method

scholarly journals Impacts on Indoor Thermal Comfort and Heating Energy Use in Hellenic Dwellings from Occupant Behavioral Reactions

2021 ◽  
Vol 11 (14) ◽  
pp. 6254
Author(s):  
Elena G. Dascalaki ◽  
Constantinos A. Balaras
Keyword(s):  
Thermal Comfort ◽  
Energy Use ◽  
Energy Savings ◽  
Local Heating ◽  
Economic Recession ◽  
Heating System ◽  
Building Stock ◽  
Heating Systems ◽  
Indoor Thermal Comfort ◽  
Energy Audits

In an effort to reduce the operational cost of their dwellings, occupants may even have to sacrifice their indoor thermal comfort conditions. Following the economic recession in Greece over recent years, homeowners have been forced to adapt their practices by shortening heating hours, lowering the indoor thermostat settings, isolating spaces that are not heated or even turning off their central heating system and using alternative local heating systems. This paper presents the results from over 100 occupant surveys using questionnaires and walk-through energy audits in Hellenic households that documented how occupants operated the heating systems in their dwellings and the resulting indoor thermal comfort conditions and actual energy use. The results indicate that the perceived winter thermal comfort conditions were satisfactory in only half of the dwellings, since the actual operating space heating periods averaged only 5 h (compared with the assumed 18 h in standard conditions), while less than half heated their entire dwellings and only a fifth maintained an indoor setpoint temperature of 20 °C, corresponding to standard comfort conditions. Mainstream energy conservation measures include system maintenance, switching to more efficient systems, reducing heat losses and installing controls. This information is then used to derive empirical adaptation factors for bridging the gap between the calculated and actual energy use, making more realistic estimates of the expected energy savings following building renovations, setting prudent targets for energy efficiency and developing effective plans toward a decarbonized building stock.

3D Printing of Ceramic Shell Molds for Precision Casting of Turbine Blades

2021 ◽  
Author(s):  
Liubov Magerramova ◽  
Boris Kozlov ◽  
Eugene Kratt
Keyword(s):  
3D Printing ◽  
Turbine Blades ◽  
Shell Shape ◽  
Ceramic Shell ◽  
Labor Costs ◽  
Precision Casting ◽  
Design And Manufacturing ◽  
Refractory Ceramic ◽  
Internal Core ◽  
Ceramic Shell Mold

Abstract Traditionally, the technology used in the production of gas turbine blade castings characterized by a large number of technological conversions, high labor costs with a large amount of manual labor and the need to produce various types of complex and expensive equipment at different stages of production. This work aims to reduce the time and money spent on the manufacturing of ceramic shell shapes — a form suitable for the standard methods of precision casting by traditional heat-resistant nickel alloys. The proposed approached involves obtaining a shell shape with an internal core as a single, non-assembled product, without lengthy and time-consuming design and manufacturing processes involved in forming equipment for the production of castings based on smelted models. The proposed method is based on the use of 3D printing with refractory ceramic pastes. Using both uncooled and cooled blades as examples, models of casting molds were designed, technological processes were developed, and ceramic shell molds were manufactured. Experimental casting into a manufactured ceramic shell mold for an uncooled blade with a bandage shelf was performed and showed satisfactory results.

scholarly journals Synthesis, Characterization, and Visible Light Curing Capacity of Polycaprolactone Acrylate

2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Jy-Jiunn Tzeng ◽  
Yi-Ting Hsiao ◽  
Yun-Ching Wu ◽  
Hsuan Chen ◽  
Shyh-Yuan Lee ◽  
...  
Keyword(s):  
Tissue Engineering ◽  
3D Printing ◽  
Visible Light ◽  
Room Temperature ◽  
Low Viscosity ◽  
Nuclear Magnetic Resonance Spectra ◽  
Light Curing ◽  
Soft Tissue Engineering ◽  
The Fourier Transform ◽  
Visible Light Curing

Polycaprolactone (PCL) is drawing increasing attention in the field of medical 3D printing and tissue engineering because of its biodegradability. This study developed polycaprolactone prepolymers that can be cured using visible light. Three PCL acrylates were synthesized: polycaprolactone-530 diacrylate (PCL530DA), glycerol-3 caprolactone triacrylate (Glycerol-3CL-TA), and glycerol-6 caprolactone triacrylate (Glycerol-6CL-TA). PCL530DA has two acrylates, whereas Glycerol-3CL-TA and Glycerol-6CL-TA have three acrylates. The Fourier transform infrared and nuclear magnetic resonance spectra suggested successful synthesis of all PCL acrylates. All are liquid at room temperature and can be photopolymerized into a transparent solid after exposure to 470 nm blue LED light using 1% camphorquinone as photoinitiator and 2% dimethylaminoethyl methacrylate as coinitiator. The degree of conversion for all PCL acrylates can reach more than 80% after 1 min of curing. The compressive modulus of PCL530DA, Glycerol-3CL-TA, and Glycerol-6CL-TA is 65.7±12.7, 80.9±6.1, and 32.1±4.1 MPa, respectively, and their compressive strength is 5.3±0.29, 8.3±0.18, and 3.0±0.53 MPa, respectively. Thus, all PCL acrylates synthesized in this study can be photopolymerized and because of their solid structure and low viscosity, they are applicable to soft tissue engineering and medical 3D printing.

Thermoplastic 3D Printing-An Additive Manufacturing Method for Producing Dense Ceramics

2014 ◽  
Vol 12 (1) ◽  
pp. 26-31 ◽  
Author(s):  
Uwe Scheithauer ◽  
Eric Schwarzer ◽  
Hans-Jürgen Richter ◽  
Tassilo Moritz
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Manufacturing Method

Filament Materials Screening for FDM 3D Printing by Means of Injection‐Molded Short Rods

2018 ◽  
Vol 303 (12) ◽  
pp. 1800507 ◽  
Author(s):  
Minde Jin ◽  
Reiner Giesa ◽  
Christian Neuber ◽  
Hans‐Werner Schmidt
Keyword(s):  
3D Printing ◽  
Injection Molded

scholarly journals 3D-Printable PP/SEBS Thermoplastic Elastomeric Blends: Preparation and Properties

Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 347 ◽  
Author(s):  
Shib Banerjee ◽  
Stephen Burbine ◽  
Nischay Kodihalli Shivaprakash ◽  
Joey Mead
Keyword(s):  
3D Printing ◽  
Carbon Black ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Mechanical Performance ◽  
Polymeric Materials ◽  
Fused Deposition ◽  
3D Printed ◽  
Injection Molded ◽  
Preferential Location

Currently, material extrusion 3D printing (ME3DP) based on fused deposition modeling (FDM) is considered a highly adaptable and efficient additive manufacturing technique to develop components with complex geometries using computer-aided design. While the 3D printing process for a number of thermoplastic materials using FDM technology has been well demonstrated, there still exists a significant challenge to develop new polymeric materials compatible with ME3DP. The present work reports the development of ME3DP compatible thermoplastic elastomeric (TPE) materials from polypropylene (PP) and styrene-(ethylene-butylene)-styrene (SEBS) block copolymers using a straightforward blending approach, which enables the creation of tailorable materials. Properties of the 3D printed TPEs were compared with traditional injection molded samples. The tensile strength and Young’s modulus of the 3D printed sample were lower than the injection molded samples. However, no significant differences could be found in the melt rheological properties at higher frequency ranges or in the dynamic mechanical behavior. The phase morphologies of the 3D printed and injection molded TPEs were correlated with their respective properties. Reinforcing carbon black was used to increase the mechanical performance of the 3D printed TPE, and the balancing of thermoplastic elastomeric and mechanical properties were achieved at a lower carbon black loading. The preferential location of carbon black in the blend phases was theoretically predicted from wetting parameters. This study was made in order to get an insight to the relationship between morphology and properties of the ME3DP compatible PP/SEBS blends.

scholarly journals Tensile and Bending Strength Improvements in PEEK Parts Using Fused Deposition Modelling 3D Printing Considering Multi-Factor Coupling

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2497 ◽  
Author(s):  
Yao Li ◽  
Yan Lou
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Tensile Properties ◽  
Bending Strength ◽  
Utilization Rate ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Molded Parts ◽  
Injection Molded ◽  
Printing Direction

Compared with laser-based 3D printing, fused deposition modelling (FDM) 3D printing technology is simple and safe to operate and has a low cost and high material utilization rate; thus, it is widely used. In order to promote the application of FDM 3D printing, poly-ether-ether-ketone (PEEK) was used as a printing material to explore the effect of multi-factor coupling such as different printing temperatures, printing directions, printing paths, and layer thicknesses on the tensile strength, bending strength, crystallinity, and grain size of FDM printed PEEK parts. The aim was to improve the mechanical properties of the 3D printed PEEK parts and achieve the same performance as the injection molded counterparts. The results show that when the thickness of the printed layer is 0.1 mm and the printing path is 180° horizontally at 525 °C, the tensile strength of the sample reaches 87.34 MPa, and the elongation reaches 38%, which basically exceeds the tensile properties of PEEK printed parts reported in previous studies and is consistent with the tensile properties of PEEK injection molded parts. When the thickness of the printed layer is 0.3 mm, the printing path is 45°, and with vertical printing direction at a printing temperature of 525 °C, the bending strength of the sample reaches 159.2 MPa, which exceeds the bending performance of injection molded parts by 20%. It was also found that the greater the tensile strength of the printed specimen, the more uniform the size of each grain, and the higher the crystallinity of the material. The highest crystallinity exceeded 30%, which reached the crystallinity of injection molded parts.

A mini-review of embedded 3D printing: supporting media and strategies

2020 ◽  
Vol 8 (46) ◽  
pp. 10474-10486
Author(s):  
Jingzhou Zhao ◽  
Nongyue He
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Manufacturing Method ◽  
Material Extrusion

Embedded 3D printing is an additive manufacturing method based on a material extrusion strategy.

scholarly journals Impact Toughness of FRTP Composites Produced by 3D Printing

Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5654
Author(s):  
Milan Vaško ◽  
Milan Sága ◽  
Jaroslav Majko ◽  
Alan Vaško ◽  
Marián Handrik
Keyword(s):  
3D Printing ◽  
Mechanical Testing ◽  
Impact Load ◽  
Production Method ◽  
Research Area ◽  
New Production ◽  
Manufacturing Method ◽  
Continuous Fibre ◽  
Research Activities ◽  
The Impact

The additive manufacturing represents a new production method of composites reinforced with a continuous fibre. In recent times, the material produced by this new manufacturing method constituted a replacement for conventional materials—e.g., steel in many technical areas. As the research on FRTP composites is currently under way, the purpose of this article is to add information to the mosaic of studies in this research area. The scientific articles published until now have focused especially on mechanical testing, such as tensile and bending mechanical testing and their assessment. Therefore, the authors decided to carry out and assess the impact test of the FRTP composites produced by 3D printing because this area offers a large extent of research activities. We observed the influence of the reinforcement in the form of the micro-fibre carbon in the thermoplastic (Onyx) or a continuous reinforcement fibre in the lamina on the specimen’s behaviour during the impact load processes. The results of the experimental measurements show that the presence of a continuous fibre in the structure significantly affects the strength of the printed specimens; however, the design process of the printed object has to take into account the importance of selecting a suitable fibre type. The selection of a suitable strategy for arranging the fibre in the lamina and the direction of the impact load against the position of the fibre seem to be very important parameters.

Sign in / Sign up

Export Citation Format

Share Document