Development Features of Thermal and Gas-Dynamic Performance of Mineral Wool Cupola Furnace

2019 ◽  
Vol 946 ◽  
pp. 480-485
Author(s):  
V.I. Matyukhin ◽  
S.Ya. Zhuravlev ◽  
A.V. Khandoshka
Keyword(s):  
Dynamic Performance ◽  
Melting Process ◽  
High Heat ◽  
Mineral Wool ◽  
Utilization Efficiency ◽  
Balance Model ◽  
Cupola Furnace ◽  
Gas Dynamic ◽  
Bed Temperature ◽  
Dynamic Performance Analysis

Major unit for mineral melt production in industry is a shaft (cupola) furnace. Such type units are noted for the ease of fabrication and maintenance, high melting rate (up to 100-150 t/m2 per day), as well as high heat utilization efficiency (up to 60-80 % of the total supply). Design disadvantages may include inefficient workspace side-view, poor thermal and gas dynamic performance, lack of practical methods to impact the melting process. Another pressing problem is related to melt production in the amount of no more than 3 t/h, with the average coke consumption of up to 24-270 kg/t, and the overheating temperature level of no more than 1350-1400 °С. Thermal and gas dynamic performance analysis of mineral wool cupola furnace, based on evaluation of zone balance model demonstrated that mineral melt is produced under conditions of essential nonuniformity of the bed temperature, gas phase composition and heat exchange conditions, both throughout the bed height and the unit cross section.

Current State and Future Prospects for Improvement of Mineral Melt Production Technologies

2017 ◽  
Vol 265 ◽  
pp. 14-21
Author(s):  
V.I. Matyukhin ◽  
V.A. Dudko ◽  
N.V. Grebneva
Keyword(s):  
Gas Flow ◽  
Performance Enhancement ◽  
Experimental Studies ◽  
Mineral Wool ◽  
Theoretical Research ◽  
Fibrous Materials ◽  
Cupola Furnace ◽  
Dynamic Operation ◽  
Current State ◽  
Gas Dynamic

The article outlines the production of fibrous materials, discloses energy production targets for mineral wool items production, scrutinizes specific features of cupola process. Besides, the article presents the experimental research of mineral wool cupola process. Thus, the article describes the design of a cupola furnace, principles of its operation, and its main performance indicators. A summary of analytical and theoretical research of non-isothermal gas flow motion in shaft furnaces is presented herein. The results of the experimental studies of the patterns of change in gas-dynamic operation of the cupola furnace are also shown in the article. To assess the development of solid fuel combustion in the furnace, the laws that govern the changes in gas composition at the level of stockline have been studied. The results are shown in the Table. The analysis of the current state of thermal and gas-dynamic operation of the mineral wool cupola furnace yielded recommendations for optimization and performance enhancement of the operating cupola furnace.

scholarly journals Off-Design Dynamic Performance Analysis of a Solar Aided Coal-Fired Power Plant

Energies ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2950
Author(s):  
Vinod Kumar ◽  
Liqiang Duan
Keyword(s):  
Power Plant ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Efficiency ◽  
Dynamic Performance ◽  
Feed Water ◽  
Saving Rate ◽  
Coal Consumption ◽  
Dynamic Performance Analysis

Coal consumption and CO2 emissions are the major concerns of the 21st century. Solar aided (coal-fired) power generation (SAPG) is paid more and more attention globally, due to the lesser coal rate and initial cost than the original coal-fired power plant and CSP technology respectively. In this paper, the off-design dynamic performance simulation model of a solar aided coal-fired power plant is established. A 330 MW subcritical coal-fired power plant is taken as a case study. On a typical day, three various collector area solar fields are integrated into the coal-fired power plant. By introducing the solar heat, the variations of system performances are analyzed at design load, 75% load, and 50% load. Analyzed parameters with the change of DNI include the thermal oil mass flow rate, the mass flow rate of feed water heated by the solar energy, steam extraction mass flow rate, coal consumption, and the plant thermal efficiency. The research results show that, as DNI increases over a day, the coal saving rate will also increase, the maximum coal saving rate reaches up to 5%, and plant thermal efficiency reaches 40%. It is analyzed that the SAPG system gives the best performance at a lower load and a large aperture area.

Finite Element Analysis and Optimization of Long-Span Gantry NC Machining Center Structure

2011 ◽  
Vol 346 ◽  
pp. 379-384
Author(s):  
Shu Bo Xu ◽  
Yang Xi ◽  
Cai Nian Jing ◽  
Ke Ke Sun
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Design Method ◽  
Dynamic Performance ◽  
Plate Thickness ◽  
Element Model ◽  
Wall Structure ◽  
Characteristic Analysis ◽  
Element Analysis ◽  
Dynamic Performance Analysis

The use of finite element theory and modal analysis theory, the structure of the machine static and dynamic performance analysis and prediction using optimal design method for optimization, the new machine to improve job performance, improve processing accuracy, shorten the development cycle and enhance the competitiveness of products is very important. Selected for three-dimensional CAD modeling software-UG NX4.0 and finite element analysis software-ANSYS to set up the structure of the beam finite element model, and then post on the overall structure of the static and dynamic characteristic analysis, on the basis of optimized static and dynamic performance is more superior double wall structure of the beam. And by changing the wall thickness and the thickness of the inner wall, as well as the reinforcement plate thickness overall sensitivity analysis shows that changes in these three parameters on the dynamic characteristics of post impact. Application of topology optimization methods, determine the optimal structure of the beam ultimately.

Dynamic Performance Analysis on High-Speed Railway Continuous Girder Bridge

2011 ◽  
Vol 280 ◽  
pp. 186-190
Author(s):  
Shou Tan Song ◽  
Ji Wen Zhang ◽  
Xin Yuan
Keyword(s):  
High Speed ◽  
Moving Load ◽  
Damping Ratio ◽  
Dynamic Performance ◽  
Wheel Load ◽  
Dynamic Coefficients ◽  
Bridge Structures ◽  
Continuous Girder Bridge ◽  
Girder Bridge ◽  
Dynamic Performance Analysis

The dynamic performance of continuous girder under the train in a series of speed is studied through examples, and the main conclusions are given in the following. The resonance mechanism of continuous girder is similar to simply supported beam. The vehicle wheel load forms regular moving load series, which induces periodical action and resonance of the bridge. The damping ratio of bridge itself has less effect on the amplitude at the loading stage, but significant effects appear when the load departs from the bridge. The count of continuous spans also has less impact on the dynamic coefficients, so three continuous spans can be adopted for calculation and analysis. Span and fundamental frequency have significant influence on dynamic coefficients of bridge structures. To extend the span of the bridge structure can reduce the dynamic coefficient while keeping its frequency invariant. The fundamental frequencies of different bridges are corresponding to certain resonant speeds, which calls for the attention in the design.

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